Automatic Generator Motor Stator Winding and Inserting Machine

Automatic Generator Motor Stator Winding and Inserting Machine

Introduction:
This device is developed for electric powered motor stator winding and inserting, 4 working stations full the winding, creating wedge and inserting, it has 2pcs winding stations, 1pc wedge generating station and 1pc inserting station.
Winding station: the winding tooling is fixed by eccentric structure and inserting tooling, it is valuable for lowering the vibration in the course of winding approach. The windings/coils are place into the inserting tooling routinely. At the winding device, it completes automatic jump, automatic hook and lower wire, computerized inHangCZPT. The winding tension is adjustable, the winding unit has enamel scratch detection alarm perform.
The wedge producing station: servo feeding, servo cutting, it routinely clean the wedge chips automatically, it is valuable for stay away from wedge trapped, and valuable for device steady managing.
The inserting station: servo inserting, the winding/coil pushing peak and wedge pushing peak is established on the contact screen.
This 4 stations are pushed by cam clearance divider, they work simultaneously and no interference to every other. It’s labor-cost preserving and high efficiency. 

CZPT Specification:

Stator stack length:  30-one hundred forty mm
Wire diameter:  Φ0.31-1.two mm(enamel layer is not integrated)
Machine fat:  4500Kg
Machine dimension: (L)2000*(W)1100*(H)2200
Electrical power resource:  380V±10%, 3 phase 4 wires
Air strain:  0.6~.8MPa
Electricity:  20Kw
Temperature:  ~40ºC
Winding head:  1~3pcs, max. 3pcs wire parallel winding.

Adapts AC servo motor program as the electrical power supply for winding, module dipping, cup dividing, wire hooking and chopping, wedge feeding and chopping, and adapts a few section frequency converter reducer as the electricity supply for turntable inHangCZPT.
Adapts servo motor management the major spindle, it can established acceleration and deceleration time, the turn No. precision is ±1 switch.
No evident vibration or sound.
Winding is tidy, no damage or peel-off for the enamel, the machine will stop after the copper wire is finished.
Wire Hooking and reducing XY axis entrance-again Remaining-correct movement are servo movement system controlled, the across wire and direct wire duration is adjustable.
Module dipping is controlled by servo method, Max.4 area.
Flyer swing diameter: 300mm
Max. 20sets winding information can be saved on the contact display screen
The inserting tooling exchanges in between the 4 stations adapt cam inHangCZPT unit, adapts frequency converter to control the velocity.
The rotation movement of the Winding flyer is pushed by 2pcs 3KW servo motor.
The up-down of the winding tooling is driven by 2pcs 1kw servo motor.
The still left-appropriate front-again of the wire hooking arm is driven by 4pcs .75kw servo motor.
The wedge is feeding by servo motor, the wedge inserting slot can be set. The wedge can be reduce in set duration.
Production cycle time: 40sec/personal computer(auxiliary working time is not included).
Material of the critical areas of the tooling: SKD61(Korea) tooling metal.
The tooling is changeable.
The winding device, wedge feeding device, coil pushing unit and inserting unit has speed pre-reducing function.
The winding pace, module dipping velocity, wire hooking arm moving speed, wedge making velocity, turntable inHangCZPT velocity, inserting pushing-up velocity and quit time can be set on the touch display screen. 
No damage, transferring or incline issue for the wedge, the wire can’t occur out of the insulation paper.

 
Primary configuration:
Major controller: ZheJiang Yitu CNC motion method
Servo motor and driver: Schneider
Sensor: Omron, Autonics
Movement management change: Schneider
Relay: Japan IDEC
Touch display: Kunlun Tongtai
Pneumatic components: Airtac
Frequency converter: Schneider
Other areas: Have a tendency, Delixi, Schneider
Use grating as the safety device, standing operation.
 
Accessories: 
3pcs inserting blade, 3pcs wedge depot blade, 3pcs pusher, 2pcs winding rod

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Automatic Generator Motor Stator Winding and Inserting Machine