Product Description
AC Shaded Pole Motor Z4815
General Specification:
Operating Temperature:-10ºC~70ºC
Motor Protection: Auto Restart or Polarity Protection
Insulation Resistance: 20MΩ or over with a DC500V Megger
Dielectric Withstand Voltage: AC500V 1s
Bearing Type: Sleeve Bearing or Ball bearing
| Model No. | Voltage (V) |
Freq (Hz) |
Speed (RPM) | Current (A) |
Shaft Diameter (mm) | Shaft Length (mm) | Weight (g) |
| Z4815 | 90V-240V | 50/60Hz | according to customer requirements | 330 | |||
·All reading are typical values at rated voltage.
·Parameters can be set according to customer requirements.
More Models
| Type | Model | Type | Model |
| AC Shaded Pole Motor | Z4815 | DC Brushless Motor | M25-20 |
| Z6110 | M38-20 | ||
| Z6120 | M6830 | ||
| Z6130 | |||
| Z8213 | |||
| Z8220 |
Application
We are committed to solving cooling and ventilation problems of electronic products, household appliance, medical equipment, communication equipment and other industries.
What is our factory like?
We have got many certifications such as ISO9001, ISO14000, CE, UL, TUV, CCC, SGS, RoHS, REACH etc.
Building trust in professional services.
Thank you for your trust and we are honored to cooperate with you.We will try our best to ensure the quality of products and provide high quality service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Variable Speed |
| Number of Stator: | Single-Phase |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is a brushless AC motor, and how does it differ from traditional brushed motors?
A brushless AC motor, also known as a brushless alternating current motor, is a type of electric motor that operates without the use of brushes and commutators found in traditional brushed motors. Instead of using brushes to transfer electrical power to the rotor, brushless AC motors utilize electronic commutation to control the motor’s operation.
The main differences between brushless AC motors and traditional brushed motors are as follows:
- Brushes and commutators: In traditional brushed motors, the rotor contains brushes that come into contact with a commutator, which transfers electrical power to the rotor windings. The brushes and commutators introduce friction and wear, requiring regular maintenance and replacement. In contrast, brushless AC motors eliminate the need for brushes and commutators, resulting in reduced friction, lower maintenance requirements, and increased motor lifespan.
- Electronic commutation: Brushless AC motors employ electronic commutation through the use of sensors and an electronic controller. The controller monitors the rotor position and switches the current in the motor windings at precise moments to generate the desired rotating magnetic field. This electronic commutation allows for more precise control of the motor’s speed, torque, and direction of rotation.
- Efficiency and performance: Brushless AC motors generally offer higher efficiency compared to traditional brushed motors. The elimination of brushes and commutators reduces energy losses, resulting in improved overall motor efficiency. Additionally, brushless AC motors can provide smoother and quieter operation due to their electronic commutation and precise control of the motor’s performance.
- Size and weight: Brushless AC motors are often more compact and lightweight compared to traditional brushed motors with similar power ratings. The absence of brushes and commutators allows for a more streamlined motor design, making brushless AC motors suitable for applications with limited space or weight restrictions.
- Reliability and lifespan: Brushless AC motors tend to have a longer lifespan and higher reliability due to the absence of brushes that can wear out over time. The elimination of brush-related issues, such as brush sparking and brush dust accumulation, contributes to the improved reliability and durability of brushless AC motors.
Brushless AC motors are widely used in various applications, including industrial automation, robotics, electric vehicles, HVAC systems, and more. Their superior efficiency, precise control, reduced maintenance requirements, and longer lifespan make them a preferred choice in many modern motor-driven systems.
Can brushless AC motors be used in both industrial and residential settings?
Yes, brushless AC motors can be used in both industrial and residential settings. The versatility and advantages of brushless AC motors make them suitable for a wide range of applications. Here’s a detailed explanation:
Industrial Applications:
Brushless AC motors are widely used in various industrial applications due to their high efficiency, reliability, and precise control. Some common industrial applications where brushless AC motors are utilized include:
- Industrial Machinery: Brushless AC motors are often used in industrial machinery such as conveyor systems, pumps, compressors, and fans. Their high torque, variable speed control, and efficient operation make them suitable for driving heavy loads and providing reliable performance in demanding industrial environments.
- Robotics: Brushless AC motors find extensive use in robotics applications. The precise control capabilities of brushless motors, coupled with their compact size and high power density, make them ideal for powering robotic arms, grippers, and other motion control systems.
- Automotive: Brushless AC motors are increasingly being employed in electric and hybrid vehicles. They offer high power-to-weight ratios, efficient operation, and regenerative braking capabilities, making them suitable for propulsion systems, power steering, and other automotive applications.
- Aerospace: Brushless AC motors are used in aerospace applications, including aircraft systems, control surfaces, and landing gear mechanisms. Their reliability, compactness, and high performance make them suitable for the demanding requirements of the aerospace industry.
- Industrial Automation: Brushless AC motors play a critical role in industrial automation systems. They are used in CNC machines, robotic arms, assembly lines, and other automated processes, providing accurate and reliable motion control.
Residential Applications:
Brushless AC motors are also finding increased use in residential settings, thanks to their energy efficiency, quiet operation, and long lifespan. Some common residential applications where brushless AC motors are utilized include:
- Appliances: Brushless AC motors are employed in various household appliances such as refrigerators, air conditioners, washing machines, and dishwashers. They offer energy-efficient operation, precise control, and reduced noise levels, enhancing the performance and user experience of these appliances.
- HVAC Systems: Brushless AC motors are used in heating, ventilation, and air conditioning (HVAC) systems. They provide efficient and reliable operation for fans, blowers, and pumps, contributing to energy savings and optimal indoor comfort.
- Smart Home Devices: Brushless AC motors are integrated into smart home devices, including motorized window blinds, smart locks, and automated lighting systems. They offer quiet operation, precise positioning, and energy efficiency, enhancing the convenience and functionality of these devices.
- Power Tools: Brushless AC motors are increasingly used in power tools such as drills, saws, and sanders. They deliver high power output, longer runtime, and longer tool life compared to brushed motors, making them desirable for DIY enthusiasts and professionals alike.
With their versatility, energy efficiency, and reliability, brushless AC motors have become a preferred choice in both industrial and residential settings. They offer numerous benefits, including improved performance, reduced maintenance requirements, and enhanced energy savings, making them suitable for a wide range of applications across various sectors.
Where can individuals find reliable information on selecting and installing brushless AC motors?
When it comes to selecting and installing brushless AC motors, individuals can find reliable information from various sources. Here are some recommended sources for obtaining accurate and valuable information on this topic:
- Manufacturer’s Documentation: The documentation provided by motor manufacturers is a valuable resource for understanding the specifications, features, and application guidelines for specific brushless AC motors. Manufacturers often provide datasheets, technical manuals, and installation guides that offer detailed information on motor selection, installation requirements, and best practices.
- Engineering and Motor Associations: Engineering associations and motor-specific organizations often provide resources and guidelines related to motor selection and installation. These associations may offer publications, technical papers, and online resources that cover various aspects of motor technology, including brushless AC motors. Examples of such organizations include the Institute of Electrical and Electronics Engineers (IEEE) and the National Electrical Manufacturers Association (NEMA).
- Online Motor Portals and Databases: There are online portals and databases that specialize in providing information and resources related to electric motors. These platforms may include comprehensive motor catalogs, technical articles, motor selection tools, and user forums where individuals can ask questions and seek advice from experts in the field. Examples of such platforms include Engineering360, GlobalSpec, and the Motor Systems Tool Kit.
- Industry Publications and Technical Journals: Industry publications and technical journals focusing on electrical engineering, motor technology, or specific industries that extensively use brushless AC motors can be excellent sources of information. These publications often feature articles, case studies, and expert insights on motor selection, installation techniques, and application-specific considerations.
- Consulting with Motor Experts: Seeking guidance from motor experts, such as electrical engineers or motor consultants, can provide personalized advice and recommendations based on specific requirements. These professionals have in-depth knowledge and experience in motor selection and installation and can assist in evaluating the application needs, considering factors such as power requirements, environmental conditions, and system integration.
It’s important to verify the credibility and reliability of the information obtained from these sources. Checking the reputation and expertise of the source, referring to multiple reliable sources, and considering up-to-date information are essential for making informed decisions regarding the selection and installation of brushless AC motors.
Ultimately, a combination of thorough research, consultation with experts, and careful consideration of the specific application requirements will help individuals find reliable information and make well-informed decisions when it comes to selecting and installing brushless AC motors.
editor by CX 2024-05-17
China Custom 2900rpm High Efficiency Three Phase Induction Brushless AC Motor Asynchronous Motor AC Electric Motor Induction Electric Motor wholesaler
Product Description
Why choose us ?
ELECTRIC MOTOR FEATURES
Electric motor frame from 56 – 355, output range from 0.17HP to 430HP
Motor mounting type B3 (IM 1001), B35 (IM 2001), B5 (IM 3001), B14 (IM 3601), B34 (IM 2101)
Optional voltage 110V, 120V, 220V, 240V, 220/380V, 230V/400V, 380V/660V, 50HZ or 60HZ
Protection type IP44, IP54, IP55 on request
Multiple mounting arrangement for optional
Aluminum frame, end shields and base
Strong cast iron frame
High strength cable
Shaft key and protector supplied
Superior paint finish
45# steel shaft and stainless steel shaft is optional
Electric motor continuous duty S1,S4
Electric motor have vacuum impregnation for insulation
Electric motor is class F insulation and class H insulation is optional
Electric motor has been make according to ISO9001, CE, UL, CCC, GS request
All of our products are make according to GOST, RoHS and IEC standard.
High performance and IE1, IE2, IE3 efficiency
OUR ELECRIC MOTOR FOR CUSTOMER BENEFITS
Electricity saving and quiet operation
Electric motor can withstand water, dust and vermin
Electric motor very easy installation
Electric motor dependable Corrosion resistant and long life to work
Reliability performance and very competitive price.
HOW TO MAKE MOTOR ON CHINAMFG COMPANY
1. Silicon steel DR510, 800, 600, 360 standard use stamping of lamination stator and rotor die-casting
2. 100% copper winding and inserting stator (manual and semi-automatically)
3. Stator Vacuum impregnation and drying
4. CNC machining motor shaft, frame, end shields, etc
5. Professional workman inspecting spare parts every processing
6. Electric motor assembly product line
7. Electric motor will 100% test before painting.
8. Electric motor spray-paint on motor painting product line
9. Electric motor will 100% check again before packing.
An electric motor from material to finish motor, must pass 15 time check, and 100% testing, output power, voltage, electric current, non-load, 50% load, 75% load, 100% load and check the nameplate, packing. Finally shipping to our customer.
Att:Our company price was based on high height cold rolled steel stator to promise the efficiency ,if you need to cheaper ,you can choose short height stator or hot cold rolled steel stator ,thankyou
Product details
YEJ Series Electromagnetic Brake Motors have features such as small volume, simple structure and strong universality. The motors have low noise, reliable braking performance and apply to operation conditions such as rapid stop, accurate positioning, reciprocate operating and sliding preventing. This series motors are continuous duty S1, and can also derive S3,S4 as per customers’ requirement. YEJ series motors can realize rapid braking when the motor lost power. The motors are widely used in machinery industries such as wind power generation yaw brake and machine tool, packing, woodworking, chemical industry, textile, construction.
(Note: The control cabinet can be custom made according to different requirements.)
| YEJ Series | |
| Center Height of Frame | H80 – H250mm |
| Rated Power | 0.12KW – 315KW |
| Supply Voltage, Frequency | 380V, 50Hz (can be customized) |
| Protection Grade | IP44, IP54 |
| Thermal Class | 155 (F) |
| Cooling | IC411 |
Connection
connection method under 3KW connection method above 3KW
FAQ
Q1: What about the shipping methods?
1): For urgent order and light weight, you can choose the following express: UPS, FedEx, TNT, DHL, EMS.
For heavy weight, you can choose to deliver the goods by air or by sea to save cost.
Q2: What about the payment methods?
A2: We accept T/T, L/C for big amount, and for small amount, you can pay us by PayPal, Western Union etc.
Q3: How much does it cost to ship to my country?
A3: It depends on seasons. Fee is different in different seasons. You can consult us at all times.
Q4: What’s your delivery time?
A4: Usually we produce within 25-30days after the payment came.
Q5: Can I print our logo/code/series number on your motor?
A5: Yes, of course.
Q6: Can I order some sample for our testing?
A6: Yes, but it needs some expenses.
Q7: Can you customize my product in special requirement?
A7: Yes, we can offer OEM.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Speed: | Constant Speed |
|---|---|
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Starting Mode: | y-δ Starting |
| Certification: | ISO9001, CCC |
| Samples: |
US$ 132.31/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What factors should be considered when selecting a brushless motor for a specific application?
When selecting a brushless motor for a specific application, several factors need to be considered to ensure optimal performance and compatibility. Here are the key factors to take into account:
1. Power and Torque Requirements:
Determine the power and torque requirements of the application. This includes considering the desired operating speed, acceleration, and load characteristics. Select a brushless motor that can deliver the required power and torque output within the application’s operating range. Consider factors such as the motor’s power rating, torque density, and speed-torque characteristics.
2. Size and Form Factor:
Evaluate the space available for motor installation. Consider the physical dimensions and form factor of the motor to ensure it can fit within the application’s constraints. Additionally, consider the weight of the motor, especially in applications where weight is a critical factor, such as drones or portable devices.
3. Environmental Conditions:
Assess the environmental conditions in which the motor will operate. Consider factors such as temperature extremes, humidity, dust, and vibration levels. Choose a brushless motor that is designed to withstand and perform reliably in the specific environmental conditions of the application. Look for motors with appropriate protection ratings (e.g., IP ratings) and robust construction.
4. Efficiency and Energy Consumption:
Consider the desired energy efficiency of the application. Select a brushless motor with high efficiency to minimize energy consumption and maximize overall system efficiency. Efficiency can be influenced by factors such as motor design, winding configuration, and the use of advanced control techniques. Look for motors with high efficiency ratings or specific certifications, such as IE (International Efficiency) classifications.
5. Control and Feedback Requirements:
Evaluate the control and feedback requirements of the application. Determine if sensorless control or position feedback through sensors (e.g., encoders) is necessary for precise speed or position control. Consider the compatibility of the motor’s control interfaces and communication protocols with the application’s control system. Some applications may require motors with built-in control electronics or compatibility with specific motor controllers.
6. Operating Voltage and Power Supply:
Determine the available power supply and the operating voltage range of the application. Select a brushless motor that operates within the available voltage range and is compatible with the power supply infrastructure. Consider factors such as voltage ratings, current requirements, and the availability of appropriate power supply units or motor drives.
7. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the application. Consider factors such as the motor’s rated lifetime, bearing type, insulation class, and overall build quality. Look for motors from reputable manufacturers with a track record of producing reliable and durable products. Consider the availability of maintenance and support services.
8. Cost and Budget:
Consider the cost and budget limitations of the application. Balance the desired motor performance and features with the available budget. Compare the costs of different motor options, taking into account factors such as initial purchase cost, maintenance requirements, and potential energy savings over the motor’s lifetime.
9. Application-Specific Considerations:
Take into account any application-specific requirements or constraints. This may include factors such as regulatory compliance, specific certifications (e.g., safety or industry-specific certifications), compatibility with other system components, and any unique operational or functional requirements of the application.
By carefully considering these factors, you can select a brushless motor that is well-suited for the specific application, ensuring optimal performance, efficiency, reliability, and compatibility.
How does the absence of brushes impact the maintenance requirements of brushless motors?
The absence of brushes in brushless motors has a significant impact on their maintenance requirements. Here’s how the absence of brushes affects the maintenance of brushless motors:
1. Reduced Wear and Tear:
One of the primary advantages of brushless motors is that they do not have brushes that make physical contact with the commutator. In brushed motors, the brushes wear down over time, leading to brush replacement or repair. The absence of brushes in brushless motors eliminates this wear and tear, resulting in reduced maintenance needs. Brushless motors can operate for longer periods without the need for brush replacement or maintenance related to brush wear.
2. Decreased Risk of Brush Failure:
Brushes in brushed motors are subject to wear, heat, and carbon dust accumulation, which can lead to brush failure or arcing. Brush failure can cause motor performance issues, increased electrical noise, and even motor damage. Brushless motors, on the other hand, do not have brushes that can fail. The absence of brushes reduces the risk of brush-related failures, minimizing the need for maintenance and repair associated with brush replacement or troubleshooting brush-related issues.
3. Improved Reliability and Durability:
The elimination of brushes in brushless motors improves their overall reliability and durability. Without brushes, there is no physical contact or friction that can cause wear, heat generation, or electrical resistance. This results in a more robust motor design with fewer components prone to failure. Brushless motors are known for their long service life and high reliability, requiring minimal maintenance to keep them operational.
4. Simplified Maintenance Procedures:
Brushless motors typically require less maintenance compared to brushed motors. The absence of brushes simplifies maintenance procedures since there is no need to inspect, clean, or replace brushes. Routine maintenance for brushless motors usually involves checking the motor’s connections, ensuring proper cooling, and verifying the integrity of the electronic components and wiring. These maintenance tasks are generally less frequent and less labor-intensive compared to maintaining brushed motors.
5. Potential Cost Savings:
The reduced maintenance requirements of brushless motors can result in cost savings over their lifetime. With fewer maintenance tasks and a longer service life, the overall maintenance and repair costs associated with brushless motors are typically lower compared to brushed motors. The reduced need for brush replacement, brush inspections, and related troubleshooting can contribute to cost savings and improved operational efficiency.
In summary, the absence of brushes in brushless motors significantly impacts their maintenance requirements. The elimination of brushes reduces wear and tear, decreases the risk of brush failure, improves reliability and durability, simplifies maintenance procedures, and can potentially lead to cost savings. These advantages make brushless motors an attractive choice in applications where low maintenance and long service life are essential, such as in electric vehicles, industrial automation, and other systems that require reliable and efficient motion control.
In which industries are brushless motors commonly employed, and what are their key roles?
Brushless motors find applications in a wide range of industries, thanks to their numerous advantages and capabilities. Here are some of the industries where brushless motors are commonly employed and their key roles:
1. Automotive Industry:
In the automotive industry, brushless motors are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs). They play a crucial role in providing propulsion for these vehicles, driving the wheels and ensuring efficient power delivery. Brushless motors offer high efficiency, precise control, and fast acceleration, making them ideal for electric drivetrains. Additionally, they are employed in various automotive subsystems such as electric power steering, HVAC systems, cooling fans, and braking systems.
2. Aerospace and Aviation:
Brushless motors have significant applications in the aerospace and aviation sectors. They are used in aircraft systems such as flight control surfaces, landing gear actuation, fuel pumps, and environmental control systems. Brushless motors provide reliable and precise motion control in critical aerospace applications, contributing to the safety and efficiency of aircraft operations. Their high power-to-weight ratio, compact size, and high-speed capabilities make them well-suited for aerospace requirements.
3. Robotics and Automation:
Brushless motors are extensively employed in robotics and automation systems. They power robotic arms, joints, and grippers, enabling accurate and controlled movements. Brushless motors offer high torque, precise position control, and rapid acceleration, making them vital for industrial robotics, collaborative robots (cobots), and automated manufacturing processes. Their compact size and efficiency also contribute to the design and performance of robotic systems.
4. Industrial Machinery and Equipment:
Brushless motors play a crucial role in various industrial machinery and equipment. They are used in machine tools, conveyors, pumps, compressors, and other industrial automation applications. Brushless motors provide reliable and efficient motion control, contributing to the productivity and performance of industrial processes. Their ability to handle high loads, operate at high speeds, and offer precise control makes them valuable in demanding industrial environments.
5. Medical and Healthcare:
In the medical and healthcare sector, brushless motors are employed in various medical devices and equipment. They are used in surgical tools, prosthetics, medical pumps, laboratory equipment, imaging systems, and more. Brushless motors offer quiet operation, precise control, and compact size, making them suitable for applications where accuracy, reliability, and patient comfort are critical.
6. Consumer Electronics:
Brushless motors are found in numerous consumer electronic devices. They power computer cooling fans, hard disk drives, drones, camera gimbals, electric toothbrushes, and other portable devices. Brushless motors in consumer electronics provide efficient and reliable operation while minimizing noise and vibration. Their small size, lightweight, and high-speed capabilities contribute to the design and functionality of modern consumer electronic products.
These are just a few examples of the industries where brushless motors are commonly employed. Their efficiency, reliability, precise control, compact size, and high-performance characteristics make them versatile and valuable in many other sectors as well. As technology continues to advance, brushless motors are likely to find new applications and play increasingly important roles in various industries.
editor by CX 2024-05-16
China Standard Ye3-200L-4 30kw 40HP 380V 400V 1475rpm Brushless AC 3 Three Phase Induction Electric Motor supplier
Product Description
Products Description
3 Phase Ac Induction Motor is made of high quality cast iron.With optimized construction design,they can ensure the requirement of structure rigidity and intensity.Silicon steel plate is used in stator core and rotor core,it has good insulation on surface,low loss which ensures the higher efficiency.High quality insulation material combines the perfect insulation system which makes the insulation completely without clearance,high rigidity of the winding end,it can endure switching and reversing intensity,F class insulation makes the motor with higher heat stability and longer life.
We use die-casting technology to ensure the stable quality of the rotor and aesthetic appearance.
The design of bearing and motor construction focuses on motor type,force on the motor,speed,lubricate type,including bearing,design of oil sea and lubricant etc.It has the advantage of credible performance and easy maintenance.For the frame size from 250 and below,we generally use closed bearing;frame size above 250 we use open type.Bearing.Regreasing can be done during running.Perfect primer ensures the motors with good apperance and the motors are durable.We can also use special corrosion protection coating.
Application:
Supply power:voltage variable ±5%,frequency variable:±2%,combine voltage and frequency variable:±5%.
The following as options or customers’ request:
-Protection class IP56
-Space heater
-Heat protector
-Vibration detector
-Special mounting dimension and shaft dimension
-Low vibration and low noise
-Bearing thermometer PT100(frame size H180 and above)
-Winding thermometer PT100
-Special painting
-Others
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China Julante Motors Factory Advantages:
- Prompt Quotation.
- Competitive Price
- Guaranteed Quality
- Timely Delivery
- 100% Tested.
- Sincere and Professional Service.
- Outstanding Finishing Surface.
- Strictly and Perfect Management is guaranteed for Production.
- Specialized in Manufacturing and Supplying a wide range of Electric Motors since year 2002.
- Have Rich Experience and Strong ability to Develop New Products.
- Have Ability to Design the Products Based on Your Original Samples
Manufacturing process:
- Stamping of lamination
- Rotor die-casting
- Winding and inserting – both manual and semi-automatically
- Vacuum varnishing
- Machining shaft, housing, end shields, etc…
- Rotor balancing
- Painting – both wet paint and powder coating
- Motor assembly
- Packing
- Inspecting spare parts every processing
- 100% test after each process and final test before packing
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2/4/6/8 |
| Samples: |
US$ 340/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is a brushless AC motor, and how does it differ from traditional brushed motors?
A brushless AC motor, also known as a brushless alternating current motor, is a type of electric motor that operates without the use of brushes and commutators found in traditional brushed motors. Instead of using brushes to transfer electrical power to the rotor, brushless AC motors utilize electronic commutation to control the motor’s operation.
The main differences between brushless AC motors and traditional brushed motors are as follows:
- Brushes and commutators: In traditional brushed motors, the rotor contains brushes that come into contact with a commutator, which transfers electrical power to the rotor windings. The brushes and commutators introduce friction and wear, requiring regular maintenance and replacement. In contrast, brushless AC motors eliminate the need for brushes and commutators, resulting in reduced friction, lower maintenance requirements, and increased motor lifespan.
- Electronic commutation: Brushless AC motors employ electronic commutation through the use of sensors and an electronic controller. The controller monitors the rotor position and switches the current in the motor windings at precise moments to generate the desired rotating magnetic field. This electronic commutation allows for more precise control of the motor’s speed, torque, and direction of rotation.
- Efficiency and performance: Brushless AC motors generally offer higher efficiency compared to traditional brushed motors. The elimination of brushes and commutators reduces energy losses, resulting in improved overall motor efficiency. Additionally, brushless AC motors can provide smoother and quieter operation due to their electronic commutation and precise control of the motor’s performance.
- Size and weight: Brushless AC motors are often more compact and lightweight compared to traditional brushed motors with similar power ratings. The absence of brushes and commutators allows for a more streamlined motor design, making brushless AC motors suitable for applications with limited space or weight restrictions.
- Reliability and lifespan: Brushless AC motors tend to have a longer lifespan and higher reliability due to the absence of brushes that can wear out over time. The elimination of brush-related issues, such as brush sparking and brush dust accumulation, contributes to the improved reliability and durability of brushless AC motors.
Brushless AC motors are widely used in various applications, including industrial automation, robotics, electric vehicles, HVAC systems, and more. Their superior efficiency, precise control, reduced maintenance requirements, and longer lifespan make them a preferred choice in many modern motor-driven systems.
Are brushless AC motors more energy-efficient compared to brushed motors?
Yes, brushless AC motors are generally more energy-efficient compared to brushed motors. Several factors contribute to their improved energy efficiency. Here’s a detailed explanation:
1. Elimination of Brush Friction: Brushed motors rely on brushes and commutators for the transfer of electrical power to the rotor windings. However, the physical contact between the brushes and commutator results in friction, which leads to energy losses in the form of heat. In contrast, brushless AC motors eliminate the need for brushes and commutators, reducing friction and minimizing energy losses associated with brush wear and mechanical contact.
2. Reduced Electrical Resistance: Brushes and commutators in brushed motors introduce electrical resistance to the current flow, which results in power losses. In brushless AC motors, electronic commutation eliminates the need for physical contact and reduces electrical resistance. This reduction in resistance helps improve the overall electrical efficiency of the motor.
3. Optimal Power Conversion: Brushless AC motors use electronic controllers to precisely control the timing and duration of current flow in the stator windings. This electronic commutation allows for optimal power conversion, ensuring that electrical energy is efficiently converted into mechanical energy to drive the motor. The ability to adjust the current flow based on load requirements helps minimize unnecessary power consumption and improves overall energy efficiency.
4. Regenerative Braking: Brushless AC motors can also incorporate regenerative braking systems, which further contribute to their energy efficiency. During braking or deceleration, the motor operates in reverse as a generator, converting the kinetic energy of the rotating load into electrical energy. This regenerated energy can be fed back into the power supply or stored in a battery for later use, reducing energy waste and enhancing overall efficiency.
5. Enhanced Control and Optimization: Brushless AC motors offer finer control over motor speed, torque, and performance characteristics compared to brushed motors. The electronic commutation and advanced control algorithms enable precise adjustment of the motor’s operation to match the load requirements. This optimization ensures that the motor operates at its most efficient operating point, minimizing energy losses and maximizing energy efficiency.
Overall, the elimination of brush friction, reduced electrical resistance, optimal power conversion, regenerative braking capabilities, and enhanced control contribute to the superior energy efficiency of brushless AC motors compared to brushed motors. These energy-saving benefits make brushless AC motors an attractive choice in various applications where energy efficiency is a priority.
Can brushless AC motors be retrofitted into systems designed for brushed motors?
Yes, in many cases, brushless AC motors can be retrofitted into systems that were originally designed for brushed motors. However, there are several factors to consider when retrofitting a brushless AC motor into a system designed for brushed motors. Here’s a detailed explanation:
1. Physical Compatibility: The physical dimensions and mounting arrangements of the brushless AC motor need to be compatible with the existing system. Careful consideration should be given to ensure that the brushless motor can fit within the available space and can be properly mounted in the system without any modifications to the structure or frame.
2. Electrical Compatibility: Brushed motors and brushless AC motors have different electrical characteristics. Brushed motors typically operate on direct current (DC), while brushless AC motors require alternating current (AC) power and often need electronic motor controllers for proper operation. The electrical infrastructure of the system should be evaluated to determine if it can support the power requirements and control mechanisms of the brushless AC motor.
3. Control System: Brushless AC motors require specialized control systems to operate effectively. These control systems typically include motor controllers or drives that provide the necessary power and control signals. The existing control system in the system designed for brushed motors may need to be modified or replaced to accommodate the requirements of the brushless AC motor. This may involve rewiring, integrating new control components, or updating the software interface.
4. Interface Compatibility: The interface between the motor and the system, such as shaft dimensions, coupling mechanisms, or load requirements, must be evaluated for compatibility. If the brushless AC motor has different shaft dimensions or requires different coupling mechanisms, appropriate adapters or modifications may be necessary to ensure a proper connection with the system’s load or driven equipment.
5. Performance Requirements: Consideration should be given to whether the performance characteristics of the brushless AC motor are suitable for the intended application in the retrofitted system. This includes factors such as torque, speed range, efficiency, and control capabilities. It is important to ensure that the brushless AC motor can meet or exceed the performance requirements of the system previously served by the brushed motor.
6. Cost and Feasibility: Retrofitting a system designed for brushed motors with brushless AC motors can involve costs related to motor procurement, modification of the system, and integration of control components. A cost-benefit analysis should be performed to determine the feasibility and economic viability of the retrofitting project.
While it is possible to retrofit brushless AC motors into systems designed for brushed motors, it is recommended to consult with motor and system experts or engineers to assess the compatibility, feasibility, and potential challenges of the retrofitting process. Their expertise can help ensure a successful transition to brushless AC motors while maximizing the benefits and performance of the retrofitted system.
editor by CX 2024-05-16
China manufacturer AC 5kw 8kw 10kw Electric Car Motor Brushless Motor vacuum pump adapter
Product Description
Detailed Photos
Product Parameters
| Model | battery voltage V |
Rated speed rpm |
Peak Speed rpm |
Rated Power kw |
Peak Power kw |
Back EMF v |
Peak Current A |
Rated Torque N.m |
Peak Torque N.m |
Gearbox Ratio | Cooling Type |
| Powertrain:Motor and controller 2 in one | |||||||||||
| MC6-46-HP | 60 | 2500 | 6000 | 3 | 6 | 10.9 | 190 | 11.5 | 46 | / | natural cooling |
| MC10-75-HP | 72 | 3410 | 7500 | 10 | 20 | 12 | 320 | 28 | 85 | / | natural cooling |
| MC10-60-48-HP | 48 | 3500 | 6500 | 6 | 10 | 11.55 | 295 | 16.4 | 60 | / | natural cooling |
| MC20-80-96-HP | 96 | 4500 | 7500 | 10 | 20 | 12 | 320 | 21 | 85 | / | natural cooling |
| Powertrain:Motor and gearbox 2 in 1 with controller | |||||||||||
| P6-46-HP | 60 | 2500 | 6000 | 3 | 6 | 10.9±0.5 | 190 | 11.5 | 46 | 8.33 | natural cooling |
| P6-46-HP | 72 | 2500 | 6000 | 3 | 6 | 10.9±0.5 | 190 | 11.5 | 46 | 8.33 | natural cooling |
| P8-60-HP48 | 48 | 3000 | 6000 | 4 | 8 | / | 300 | 12.7 | 60 | 7.964 | natural cooling |
| P8-60-HP60 | 60 | 3000 | 6500 | 4 | 8 | / | 300 | 12.7 | 60 | 7.964 | natural cooling |
| P10-75-HP | 60 | 3000 | 7500 | 5 | 10 | 12.5±0.5 | 270 | 16 | 75 | 8.33 | natural cooling |
| P10-75-HP | 72 | 3000 | 7500 | 5 | 10 | 12.5±0.5 | 270 | 16 | 75 | 8.33 | natural cooling |
| P15-100-HP | 60 | 4000 | 7500 | 7.5 | 15 | 12.2±0.5 | 400 | 18 | 100 | 8.33 | natural cooling |
| P20-70-HP | 96 | 5200 | 9300 | 12 | 20 | 9.5 | 350 | 22 | 70 | 8.34 | natural cooling |
| P20-80-HP | 96 | 4500 | 7500 | 10 | 20 | 12 | 320 | 21 | 80 | 8.34 | natural cooling |
| P30-95-JM | 144 | 4500 | 8700 | 15 | 30 | 14 | 320 | 32 | 95 | 8.34 | natural cooling |
| Powertrain: Motor gearbox and controller 3 in one | |||||||||||
| P25-90-HP | 108 | 4500 | 8000 | 15 | 25 | 14 | 320 | 32 | 90 | 8.34 | natural cooling |
| P30-105-HP | 320 | 4500 | 8000 | 15 | 30 | 42 | 120 | 32 | 105 | 8.34 | natural cooling |
| P30-95-HP | 144 | 4500 | 8700 | 15 | 30 | 14 | 320 | 32 | 95 | 8.34 | natural cooling |
| P25-95-108-HP | 108 | 4775 | 8000 | 14 | 25 | 12.6 | 400 | 26 | 95 | 8.34 | natural cooling |
| P25-100-144-HP | 144 | 4775 | 8000 | 13 | 25 | 12.6 | 370 | 26 | 100 | 8.34 | natural cooling |
| P30-105-320-FHP | 320 | 4500 | 7700 | 15 | 30 | 42 | 120 | 32 | 105 | 8.34 | Controller with fan |
| P35-100-144-HP | 144 | 4500 | 8700 | 15 | 35 | 14 | 350 | 32 | 100 | 8.34 | water cooling |
| P45-120-HP | 320 | 4050 | 12000 | 20 | 45 | 24.5 | 235 | 47 | 120 | 10.3 | water cooling |
| P70-165-JL | 336 | 4050 | 12000 | 30 | 70 | 32.85 | 255 | 70 | 165 | 10.5 | water cooling |
| P100-220-HP | 360 | 5000 | 14000 | 50 | 100 | 31.6 | 355 | 95.5 | 220 | 10 | water cooling |
| P120-260-HP | 360 | 5000 | 14000 | 60 | 120 | 28.5 | 460 | 114 | 260 | 10 | water cooling |
Our Advantages
XIHU (WEST LAKE) DIS. POWER master 3 core technologies of electric vehicle power assembly: motor, electric control and reducer; and XIHU (WEST LAKE) DIS. POWER has a global vision, adopts international advanced management concept, integrates R & D, manufacturing, sales and service, and provides customers with low-speed, high torque, high integration, high-speed and low noise, strong overload capacity, high protection level, system maintenance free The shape is exquisite and beautiful, the protection function is complete, the vector control and various Parameters can be adjusted according to the customer requirements.
Company Profile
Xihu (West Lake) Dis. Power Co.,Ltd. was founded in March,2571. It is a national Hi-Tech enterprise which specialized in providing energy-saving system.
Xihu (West Lake) Dis. Power Co., Ltd. consists of Xihu (West Lake) Dis. Power (ZheJiang ) Co., Ltd., Xihu (West Lake) Dis. Power (ZheJiang ) Co., Ltd., and Xihu (West Lake) Dis. Power (HangZhou) Co., Ltd. The headquarters is located at No. 26, Yingbin Avenue, National High-tech Zone, HangZhou, ZheJiang . The company can annually produce 250,000 electric vehicle powertrains, 300,000 electric vehicle motors, and 300,000 controllers.
Xihu (West Lake) Dis. Power has a high-quality technical R&D team of more than 120 people, with high-tech talents selected from the National Ten Thousand Talents Program, National Science and Technology Innovation and Entrepreneurship Talents, ZheJiang Science and Technology Entrepreneurship Leaders, Xihu (West Lake) Dis.ang Top Talents, and Xihu (West Lake) Dis.ang Scarce Talents. And independently developed electric vehicle powertrains, permanent magnet synchronous motors, AC asynchronous motors, permanent magnet synchronous controllers, AC asynchronous controllers and other products, serving electric passenger cars, electric logistics vehicles, electric buses, electric minibuses, New energy vehicle industries such as electric forklifts, electric engineering vehicles, and electric logistics vehicles. Xihu (West Lake) Dis. Power has mastered the core technologies of electric vehicle motors, controllers, reducers and powertrains, established the ZheJiang Engineering Technology R&D Center, and listed the ZheJiang Provincial Key Laboratory, with more than 120 sets of experimental benches and experimental equipment. Design and development, performance verification, durability test, IP67 waterproof and dustproof test, mechanical vibration test, mechanical shock test, and full working conditions NVH experiment, high and low temperature cyclic impact experiment, high and low temperature loading operation experiment and other product design verification and testing capabilities.
Xihu (West Lake) Dis. Power has built an electric vehicle powertrain automated assembly workshop, an electric motor automated assembly workshop, a controller CHINAMFG automatic placement workshop, an automated winding and embedding workshop, a casting processing center, an online spraying center, a complete machine performance digital inspection center, and Created a zero-defect quality assurance system to provide customers with perfect products and high-quality services. Xihu (West Lake) Dis. Power has obtained the automotive industry IATF16949:2016 quality management system certification, ISO9001:2015 quality management system certification, ISO14001:2015 environmental management system certification, ISO45001:2018 occupational health and safety management system certification, EU product safety CE certification, and U.S. product safety Performance UL certification, Korean electrical product safety KC certification, etc.
At present, the company has formed a research and development platform suitable for 6 categories of electric drive products such as pure electric passenger vehicles, pure electric commercial vehicles, pure electric special vehicles, extended-range hybrids, electric vehicles, and intelligent unmanned vehicles, forming a 1.2kw- 500kw power series products, supporting the development of more than 260 varieties of electric power system products for domestic and foreign vehicle companies and power system integrators. In terms of application in the electric vehicle market, the company’s products are used in electric vehicles such as FIAT, Xpeng, BAIC, Geely, BYD, Changan, Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis., Haima, Zotye, GM, King Long, Xihu (West Lake) Dis., Foton, Great Wall, Weimar and other electric vehicles. It has been successfully applied and has been among the best in market share for many years. The company’s products sell well all over the country, and are exported to Europe, America, India, the Middle East, Africa and Southeast Asia.
Xihu (West Lake) Dis. Power, Innovation Technology!
FAQ
Q1. What are your terms of packing?
A: We pack our goods in neutral wooden boxes and paper cartons. If you have a legally registered brand, we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What are your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll send you the photos of the products and packages before you pay the balance. For big orders, we accept L/C.
Q3. What are your terms of delivery?
A: EXW, FOB.
Q4. How about your delivery time?
A: It will take 15 to 45days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce your samples or technical drawings. We can produce the molds and fixtures in-house.
Q6. Do you test all your goods before delivery?
A: Yes, we have a 100% test before delivery, if necessary we can send an inspection report before delivery.
Q7. How long is your warranty period?
A: In general,2 years after deliveried
Q8. Do you have any certificates?
A: CE,SGS,ISO9001,IATF16949,UL,Etc
Q9. Do you have the import & export license?
We are official import & export licensed manufacturer.
Certifications
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Car |
|---|---|
| Operating Speed: | Low Speed |
| Operation Mode: | Electric Motor |
| Magnetic Structure: | Permanent Magnet |
| Function: | Driving |
| Structure: | Rotating Armature Type (Pole Fixed) |
What is a brushless AC motor, and how does it differ from traditional brushed motors?
A brushless AC motor, also known as a brushless alternating current motor, is a type of electric motor that operates without the use of brushes and commutators found in traditional brushed motors. Instead of using brushes to transfer electrical power to the rotor, brushless AC motors utilize electronic commutation to control the motor’s operation.
The main differences between brushless AC motors and traditional brushed motors are as follows:
- Brushes and commutators: In traditional brushed motors, the rotor contains brushes that come into contact with a commutator, which transfers electrical power to the rotor windings. The brushes and commutators introduce friction and wear, requiring regular maintenance and replacement. In contrast, brushless AC motors eliminate the need for brushes and commutators, resulting in reduced friction, lower maintenance requirements, and increased motor lifespan.
- Electronic commutation: Brushless AC motors employ electronic commutation through the use of sensors and an electronic controller. The controller monitors the rotor position and switches the current in the motor windings at precise moments to generate the desired rotating magnetic field. This electronic commutation allows for more precise control of the motor’s speed, torque, and direction of rotation.
- Efficiency and performance: Brushless AC motors generally offer higher efficiency compared to traditional brushed motors. The elimination of brushes and commutators reduces energy losses, resulting in improved overall motor efficiency. Additionally, brushless AC motors can provide smoother and quieter operation due to their electronic commutation and precise control of the motor’s performance.
- Size and weight: Brushless AC motors are often more compact and lightweight compared to traditional brushed motors with similar power ratings. The absence of brushes and commutators allows for a more streamlined motor design, making brushless AC motors suitable for applications with limited space or weight restrictions.
- Reliability and lifespan: Brushless AC motors tend to have a longer lifespan and higher reliability due to the absence of brushes that can wear out over time. The elimination of brush-related issues, such as brush sparking and brush dust accumulation, contributes to the improved reliability and durability of brushless AC motors.
Brushless AC motors are widely used in various applications, including industrial automation, robotics, electric vehicles, HVAC systems, and more. Their superior efficiency, precise control, reduced maintenance requirements, and longer lifespan make them a preferred choice in many modern motor-driven systems.
What types of sensors are typically used in brushless AC motor control systems?
In brushless AC motor control systems, several types of sensors are commonly used to provide feedback and enable precise control over motor operation. These sensors help determine the position, speed, and other parameters of the motor. Here are the typical sensors used in brushless AC motor control systems:
- Hall Effect Sensors: Hall effect sensors are widely used in brushless AC motor control systems. These sensors detect the position of the rotor magnets by measuring changes in the magnetic field. Hall effect sensors are placed strategically around the motor, typically in the stator, to detect the magnet poles as they pass by. The information from the Hall effect sensors is used by the controller to determine the rotor position and control the timing of current switching in the stator windings.
- Resolver: A resolver is an electromagnetic sensor that provides rotor position feedback in brushless AC motor control systems. It consists of a rotor and a stator, both containing windings. The rotor winding is excited with an AC voltage, while the stator winding is used to detect the position of the magnetic field. By measuring the phase difference between the rotor and stator windings, the resolver sensor provides accurate angular position information to the controller.
- Encoder: Encoders are commonly used in brushless AC motor control systems to provide precise position and speed feedback. There are two main types of encoders: optical encoders and magnetic encoders. Optical encoders use a light source and a patterned disc to detect rotational position and speed. Magnetic encoders, on the other hand, utilize magnetic fields and sensors to measure position and speed. Encoders provide high-resolution feedback, enabling precise control over the motor’s operation.
- Current Sensors: Current sensors are used to measure the current flowing through the stator windings of the brushless AC motor. They provide feedback to the controller, allowing it to monitor and control the current levels accurately. By measuring the current, the controller can adjust the timing and duration of current switching, optimizing the motor’s performance and ensuring efficient operation.
- Temperature Sensors: Temperature sensors are often integrated into brushless AC motor control systems to monitor the motor’s temperature. They provide feedback to the controller, allowing it to implement thermal protection measures when the motor exceeds safe operating temperatures. Temperature sensors help prevent motor overheating and potential damage, ensuring the motor operates within its safe temperature limits.
These sensors play a crucial role in brushless AC motor control systems by providing the necessary feedback for precise control over the motor’s operation. They enable the controller to determine rotor position, monitor current levels, measure speed, and implement various control strategies to optimize motor performance. The integration of these sensors allows for efficient and reliable operation of brushless AC motors in a wide range of applications.
How do you troubleshoot common issues with brushless AC motors?
When troubleshooting common issues with brushless AC motors, it’s important to systematically identify and address potential problems. Here’s a detailed explanation of the steps involved in troubleshooting common issues with brushless AC motors:
- Check Power Supply: Verify that the power supply to the motor is functioning correctly. Ensure that the voltage and frequency supplied to the motor match the specifications provided by the manufacturer. Check for any loose connections, blown fuses, or tripped circuit breakers that may be interrupting the power supply.
- Inspect Wiring and Connections: Examine the motor’s wiring and connections for any signs of damage, loose connections, or poor insulation. Ensure that the wiring is properly sized and connected according to the manufacturer’s guidelines. Tighten any loose connections and repair or replace any damaged wiring or insulation.
- Check Motor Temperature: Monitor the motor’s temperature during operation. Excessive heat can indicate issues such as overload, insufficient cooling, or problems with the motor’s ventilation system. Make sure that the motor is adequately cooled and that any cooling fans or ventilation openings are clean and unobstructed.
- Inspect Bearings: Check the motor’s bearings for any signs of wear, misalignment, or damage. Excessive noise, vibration, or increased heat can be indications of bearing issues. Lubricate or replace the bearings as necessary, following the manufacturer’s recommendations.
- Monitor Motor Performance: Observe the motor’s performance during operation. Look for any abnormal behavior such as erratic speed, excessive noise, or sudden changes in torque. Use appropriate measuring instruments to monitor parameters such as voltage, current, and speed to identify any deviations from expected values.
- Check Motor Control System: Evaluate the motor control system, including the motor controller or inverter, for any faults or malfunctions. Inspect the control circuitry, sensors, and feedback mechanisms. Ensure that the control signals and commands are reaching the motor correctly and that the control system is properly programmed and calibrated.
- Review Motor Protection Features: Check if the motor’s protection features, such as overcurrent, overvoltage, or thermal protection, are functioning correctly. Review the motor’s documentation or consult the manufacturer’s guidelines to understand the specific protection mechanisms employed and verify their proper operation.
- Refer to Manufacturer Documentation: Consult the motor’s documentation, technical manuals, or troubleshooting guides provided by the manufacturer. These resources often contain specific troubleshooting steps and recommendations tailored to the particular motor model. Follow the manufacturer’s guidelines for diagnosing and resolving issues.
- Seek Professional Assistance: If the troubleshooting steps outlined above do not resolve the issue or if the problem is beyond your expertise, it is advisable to seek assistance from qualified professionals, such as motor technicians or engineers. They can provide specialized knowledge and diagnostic tools to identify and address complex motor issues.
Remember that troubleshooting procedures may vary depending on the specific motor model, application, and environmental conditions. It’s essential to prioritize safety precautions and adhere to proper electrical and mechanical practices when working with brushless AC motors. When in doubt, consult with experts or refer to the manufacturer’s guidelines for accurate troubleshooting and resolution of issues.
editor by CX 2024-05-15
China OEM Ye3-100L-2 3000rpm Ye3 Ye2 High Efficiency Three Phase Induction Brushless AC Motor Asynchronous Motor Induction Electric Motor 380V 50Hz 60Hz vacuum pump diy
Product Description
Why choose us ?
ELECTRIC MOTOR FEATURES
Electric motor frame from 56 – 355, output range from 0.17HP to 430HP
Motor mounting type B3 (IM 1001), B35 (IM 2001), B5 (IM 3001), B14 (IM 3601), B34 (IM 2101)
Optional voltage 110V, 120V, 220V, 240V, 220/380V, 230V/400V, 380V/660V, 50HZ or 60HZ
Protection type IP44, IP54, IP55 on request
Multiple mounting arrangement for optional
Aluminum frame, end shields and base
Strong cast iron frame
High strength cable
Shaft key and protector supplied
Superior paint finish
45# steel shaft and stainless steel shaft is optional
Electric motor continuous duty S1,S4
Electric motor have vacuum impregnation for insulation
Electric motor is class F insulation and class H insulation is optional
Electric motor has been make according to ISO9001, CE, UL, CCC, GS request
All of our products are make according to GOST, RoHS and IEC standard.
High performance and IE1, IE2, IE3 efficiency
OUR ELECRIC MOTOR FOR CUSTOMER BENEFITS
Electricity saving and quiet operation
Electric motor can withstand water, dust and vermin
Electric motor very easy installation
Electric motor dependable Corrosion resistant and long life to work
Reliability performance and very competitive price.
HOW TO MAKE MOTOR ON CHINAMFG COMPANY
1. Silicon steel DR510, 800, 600, 360 standard use stamping of lamination stator and rotor die-casting
2. 100% copper winding and inserting stator (manual and semi-automatically)
3. Stator Vacuum impregnation and drying
4. CNC machining motor shaft, frame, end shields, etc
5. Professional workman inspecting spare parts every processing
6. Electric motor assembly product line
7. Electric motor will 100% test before painting.
8. Electric motor spray-paint on motor painting product line
9. Electric motor will 100% check again before packing.
An electric motor from material to finish motor, must pass 15 time check, and 100% testing, output power, voltage, electric current, non-load, 50% load, 75% load, 100% load and check the nameplate, packing. Finally shipping to our customer.
Att:Our company price was based on high height cold rolled steel stator to promise the efficiency ,if you need to cheaper ,you can choose short height stator or hot cold rolled steel stator ,thankyou
Product details
YEJ Series Electromagnetic Brake Motors have features such as small volume, simple structure and strong universality. The motors have low noise, reliable braking performance and apply to operation conditions such as rapid stop, accurate positioning, reciprocate operating and sliding preventing. This series motors are continuous duty S1, and can also derive S3,S4 as per customers’ requirement. YEJ series motors can realize rapid braking when the motor lost power. The motors are widely used in machinery industries such as wind power generation yaw brake and machine tool, packing, woodworking, chemical industry, textile, construction.
(Note: The control cabinet can be custom made according to different requirements.)
| YEJ Series | |
| Center Height of Frame | H80 – H250mm |
| Rated Power | 0.12KW – 315KW |
| Supply Voltage, Frequency | 380V, 50Hz (can be customized) |
| Protection Grade | IP44, IP54 |
| Thermal Class | 155 (F) |
| Cooling | IC411 |
Connection
connection method under 3KW connection method above 3KW
FAQ
Q1: What about the shipping methods?
1): For urgent order and light weight, you can choose the following express: UPS, FedEx, TNT, DHL, EMS.
For heavy weight, you can choose to deliver the goods by air or by sea to save cost.
Q2: What about the payment methods?
A2: We accept T/T, L/C for big amount, and for small amount, you can pay us by PayPal, Western Union etc.
Q3: How much does it cost to ship to my country?
A3: It depends on seasons. Fee is different in different seasons. You can consult us at all times.
Q4: What’s your delivery time?
A4: Usually we produce within 25-30days after the payment came.
Q5: Can I print our logo/code/series number on your motor?
A5: Yes, of course.
Q6: Can I order some sample for our testing?
A6: Yes, but it needs some expenses.
Q7: Can you customize my product in special requirement?
A7: Yes, we can offer OEM.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2.4.6.8.10.12 |
| Samples: |
US$ 132.31/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
In what applications are brushless AC motors commonly used?
Brushless AC motors find extensive application in various industries and sectors due to their numerous advantages. Here are some common applications where brushless AC motors are commonly used:
- Industrial Automation: Brushless AC motors are widely employed in industrial automation systems, including conveyor belts, robotic arms, packaging machinery, and CNC machines. Their precise control, high efficiency, and reliability make them suitable for these demanding applications.
- Electric Vehicles (EVs): Brushless AC motors are a popular choice for electric vehicles, including electric cars, motorcycles, and scooters. They offer high torque, efficient power conversion, and regenerative braking capabilities, contributing to the overall performance and range of electric vehicles.
- HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems often use brushless AC motors in fans and blowers. The motors provide energy-efficient operation, precise airflow control, and quieter performance compared to traditional brushed motors.
- Aerospace and Aviation: Brushless AC motors are employed in various aerospace and aviation applications, such as aircraft actuators, flight control systems, and auxiliary power units. The motors offer lightweight design, high power density, and reliable operation in demanding environments.
- Medical Equipment: Many medical devices and equipment, including surgical tools, imaging systems, and laboratory equipment, utilize brushless AC motors. The motors provide precise control, low noise, and long life, ensuring the reliability and effectiveness of medical procedures.
- Home Appliances: Brushless AC motors are increasingly used in home appliances such as refrigerators, washing machines, and dishwashers. They offer energy-efficient operation, reduced noise, and enhanced durability compared to traditional brushed motors.
- Renewable Energy: Brushless AC motors play a crucial role in renewable energy systems like wind turbines and solar tracking systems. Their high efficiency and precise control contribute to optimizing energy generation and harnessing renewable resources effectively.
- Electronics and Computer Cooling: Brushless AC motors are utilized in electronics and computer cooling applications, including fans and heatsinks. The motors provide efficient heat dissipation, reliable cooling, and quiet operation to prevent overheating and ensure the optimal performance of electronic components.
These are just a few examples of the many applications where brushless AC motors are commonly used. Their versatility, efficiency, reliability, and precise control make them an ideal choice across various industries and sectors.
Are brushless AC motors more energy-efficient compared to brushed motors?
Yes, brushless AC motors are generally more energy-efficient compared to brushed motors. Several factors contribute to their improved energy efficiency. Here’s a detailed explanation:
1. Elimination of Brush Friction: Brushed motors rely on brushes and commutators for the transfer of electrical power to the rotor windings. However, the physical contact between the brushes and commutator results in friction, which leads to energy losses in the form of heat. In contrast, brushless AC motors eliminate the need for brushes and commutators, reducing friction and minimizing energy losses associated with brush wear and mechanical contact.
2. Reduced Electrical Resistance: Brushes and commutators in brushed motors introduce electrical resistance to the current flow, which results in power losses. In brushless AC motors, electronic commutation eliminates the need for physical contact and reduces electrical resistance. This reduction in resistance helps improve the overall electrical efficiency of the motor.
3. Optimal Power Conversion: Brushless AC motors use electronic controllers to precisely control the timing and duration of current flow in the stator windings. This electronic commutation allows for optimal power conversion, ensuring that electrical energy is efficiently converted into mechanical energy to drive the motor. The ability to adjust the current flow based on load requirements helps minimize unnecessary power consumption and improves overall energy efficiency.
4. Regenerative Braking: Brushless AC motors can also incorporate regenerative braking systems, which further contribute to their energy efficiency. During braking or deceleration, the motor operates in reverse as a generator, converting the kinetic energy of the rotating load into electrical energy. This regenerated energy can be fed back into the power supply or stored in a battery for later use, reducing energy waste and enhancing overall efficiency.
5. Enhanced Control and Optimization: Brushless AC motors offer finer control over motor speed, torque, and performance characteristics compared to brushed motors. The electronic commutation and advanced control algorithms enable precise adjustment of the motor’s operation to match the load requirements. This optimization ensures that the motor operates at its most efficient operating point, minimizing energy losses and maximizing energy efficiency.
Overall, the elimination of brush friction, reduced electrical resistance, optimal power conversion, regenerative braking capabilities, and enhanced control contribute to the superior energy efficiency of brushless AC motors compared to brushed motors. These energy-saving benefits make brushless AC motors an attractive choice in various applications where energy efficiency is a priority.
How do brushless AC motors contribute to the efficiency of HVAC systems?
Brushless AC motors play a significant role in improving the efficiency of HVAC (heating, ventilation, and air conditioning) systems. These motors offer several advantages over traditional motor technologies, such as brushed motors or older induction motors. Here’s a detailed explanation of how brushless AC motors contribute to the efficiency of HVAC systems:
- Higher Energy Efficiency: Brushless AC motors are known for their higher energy efficiency compared to brushed motors or older motor technologies. They achieve this efficiency through various mechanisms:
- Reduced Energy Losses: Brushless AC motors eliminate the need for brushes and commutators, which are sources of friction, wear, and electrical losses in brushed motors. By eliminating these components, brushless AC motors reduce energy losses and improve overall efficiency.
- Better Motor Control: Brushless AC motors utilize advanced control techniques, such as sensor feedback and precise voltage and frequency control, to optimize motor performance. This control allows for smoother operation, improved speed regulation, and reduced energy consumption.
- Variable Speed Operation: Brushless AC motors can operate at variable speeds, allowing them to adjust their power output to match the required load. By running the motor at the most efficient speed for a given operating condition, energy consumption is minimized, resulting in higher overall system efficiency.
- Improved System Performance: The efficiency of an HVAC system is not solely dependent on the motor itself but also on how the motor interacts with the rest of the system. Brushless AC motors contribute to improved system performance in the following ways:
- Enhanced Control and Integration: Brushless AC motors can be easily integrated into advanced control systems, allowing for precise regulation of motor speed, airflow, and temperature. This integration enables more efficient operation of the entire HVAC system, optimizing energy usage and improving comfort.
- Variable Air Volume (VAV) Systems: Brushless AC motors are well-suited for VAV systems commonly used in HVAC applications. VAV systems adjust the airflow based on the cooling or heating demands of different zones. Brushless AC motors can modulate their speed and power output to match the varying airflow requirements, resulting in energy savings and improved comfort.
- Improved Fan Efficiency: HVAC systems often rely on fans to circulate air. Brushless AC motors, with their higher energy efficiency and precise speed control, can drive fans more efficiently, reducing the energy consumed by the fan and improving overall system efficiency.
- Longer Lifespan and Durability: Brushless AC motors are generally more reliable and durable compared to brushed motors. They have fewer moving parts, eliminating the wear and tear associated with brushes and commutators. This increased durability reduces maintenance needs and extends the lifespan of the motor, contributing to long-term efficiency gains in HVAC systems.
- Reduced Noise and Vibration: Brushless AC motors operate with reduced noise and vibration levels compared to some other motor types. This characteristic enhances the overall comfort of HVAC systems and reduces the need for additional soundproofing measures, contributing to a more efficient and pleasant environment.
The use of brushless AC motors in HVAC systems offers substantial benefits in terms of energy efficiency, system performance, durability, and comfort. Integrating these motors into HVAC designs can lead to significant energy savings, reduced operating costs, and improved environmental sustainability.
editor by CX 2024-05-15
China Good quality Y2-132s-4 5.5kw 7.5HP 380V 400V 1500rpm Brushless AC 3 Three Phase Induction Electric Motor 5.5 Kw 7.5 HP 380 400 V Volt 50 Hz a/c vacuum pump
Product Description
Product Description
Y series motors are totally enclosed and fan cooled(TFEC).Three-phase squirrel cage induction motors. They are newly designed in conformity with the relevant requirements oi IEC standards. Y series motors have outstanding performance, such as high efficiency, energy-saving, high starting torque, low noise, little vibration, reliable operation and easy maintenance, etc.
Y series motors are widely used in many places, where do exist combustible, explosive or corrosive, and with any special
requirements, such as drilling machines, pumps, fans, mixer, transport machines, food machines agriculture machines and equipments etc.
Y2 Series motors are totally enclosed fan cooled(TEFC). squirrel cage three-phase induction motors,developed with new technique They are renewal and upgrading products of Y series The mounting dimension is fully conformed with IEC standard .
The motors have the merits of beautiful modeling .compact structure ,low noise,high efficiency,large staring torque, easy serving, etc The motors are adopted with F class insulation and designed with assessing method for insulation
practice. It enhances greatly motor’s safety and reliability.These motors have reached an international advanced level Y2 series motors can be widely used in various machines and equipments. such as drilling machines,blowers
,pumps,compressors,transporters,agricultural and food processing machines.
Y3 series three-phase asynchronous motors, developed with new techniques. Aluminium body.
Y3 series motors are defined as totally enclosed, fan cooled, squirrel cage type and noted for their novel design, beautiful
model, compact structure, low noise, high efficiency, large torque, excellent starting performance, easy serving, etc.
The motors are adopted with F class insulation and designed with assessing method for insulation system according to international practice,
it have greatly reached an international advanced level of the same kind of products at the initial days of 90s.
Y3 series motors can be widely used as driving equipments of various machineries, such as machine tools, blowers, pumps,
compressors, transporters, agricultural and food processing.
Pedestal installation size and centre height and other indexes of the motor completely measured by Y3 series three-phase asynchronous motor.
Why choose us
Product parameters
Company profile
Packging &Shipping
FAQ
Feedback /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal |
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| Speed: | 1000rpm/1500rpm/3000rpm |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2/4/6/8 |
| Samples: |
US$ 79/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can you explain the working principle of a brushless AC motor in simple terms?
A brushless AC motor operates based on the principles of electromagnetism and electronic control. Here’s a simplified explanation of the working principle:
A brushless AC motor consists of two main components: a stator and a rotor. The stator is the stationary part of the motor, while the rotor is the rotating part.
The stator contains multiple coils of wire, known as windings, which are evenly spaced around the inner circumference. These windings are energized with alternating current (AC) from an external power source.
The rotor, on the other hand, consists of permanent magnets or electromagnets. The number of magnets corresponds to the number of windings in the stator.
When the AC power is supplied to the stator windings, it creates a rotating magnetic field. This rotating magnetic field induces a magnetic force on the magnets in the rotor, causing the rotor to rotate.
To ensure the rotor rotates in synchronization with the rotating magnetic field, brushless AC motors employ electronic commutation. Electronic sensors, such as Hall effect sensors, are placed inside the motor to detect the position of the rotor magnets.
Based on the input from the sensors, an electronic controller determines the precise timing to switch the current flow in the stator windings. By switching the current at the right moment, the controller ensures that the magnetic force on the rotor magnets is always in the proper direction to generate continuous rotation.
This process of electronic commutation and precise switching of current in the stator windings allows for accurate control of the motor’s speed, torque, and direction of rotation.
Overall, the working principle of a brushless AC motor involves the creation of a rotating magnetic field in the stator through energized windings, and the use of electronic commutation to accurately control the rotation of the rotor magnets. This combination of electromagnetism and electronic control enables brushless AC motors to provide efficient and precise motor operation in various applications.
Are there different configurations or types of brushless AC motors available?
Yes, there are different configurations and types of brushless AC motors available, each designed for specific applications and operating requirements. Here’s a detailed explanation of some common configurations and types of brushless AC motors:
1. Outrunner Motors: Outrunner motors, also known as external rotor motors, have a stationary core with windings and a rotating outer shell that houses the magnets. In this configuration, the rotor surrounds the stator. Outrunner motors are known for their high torque output, making them suitable for applications that require high starting torque and low-speed operation, such as robotics, electric vehicles, and industrial machinery.
2. Inrunner Motors: Inrunner motors have a stationary outer shell with windings and a rotating inner core that contains the magnets. Unlike outrunner motors, the stator surrounds the rotor in this configuration. Inrunner motors are typically smaller and lighter than outrunner motors and are commonly used in applications that require high RPMs and compact size, such as drones, model aircraft, and small appliances.
3. Slotless Motors: Slotless motors feature a core without any iron slots, resulting in a smooth cylindrical shape. These motors offer several advantages, including reduced cogging (torque ripple), higher efficiency, and lower inductance. Slotless motors are commonly used in applications that require precise control and smooth operation, such as robotics, medical devices, and precision equipment.
4. Inner Rotor/Outer Stator Motors: In this configuration, the rotor is located inside the stator, and the stator surrounds the rotor. This design allows for easy heat dissipation and efficient cooling, making these motors suitable for high-power applications that require good thermal management, such as industrial machinery, electric vehicles, and HVAC systems.
5. Direct Drive Motors: Direct drive motors, also known as torque motors, eliminate the need for mechanical transmission components, such as gears or belts, by directly coupling the load to the motor. This configuration provides high torque, improved efficiency, and reduced maintenance. Direct drive motors are commonly used in applications that require precise motion control, such as CNC machines, robotics, and semiconductor manufacturing equipment.
6. Modular Motors: Modular brushless AC motors consist of separate rotor and stator modules that can be easily assembled or disassembled. This modular design offers flexibility in terms of motor size, power output, and customization options. Modular motors find applications in various industries, including automotive, aerospace, and industrial automation.
These are just a few examples of the different configurations and types of brushless AC motors available. Each configuration has its own advantages and is suitable for specific applications based on factors such as torque requirements, speed range, size constraints, efficiency, and control precision. The choice of motor configuration depends on the specific needs of the application and the desired performance characteristics.
Can brushless AC motors be retrofitted into systems designed for brushed motors?
Yes, in many cases, brushless AC motors can be retrofitted into systems that were originally designed for brushed motors. However, there are several factors to consider when retrofitting a brushless AC motor into a system designed for brushed motors. Here’s a detailed explanation:
1. Physical Compatibility: The physical dimensions and mounting arrangements of the brushless AC motor need to be compatible with the existing system. Careful consideration should be given to ensure that the brushless motor can fit within the available space and can be properly mounted in the system without any modifications to the structure or frame.
2. Electrical Compatibility: Brushed motors and brushless AC motors have different electrical characteristics. Brushed motors typically operate on direct current (DC), while brushless AC motors require alternating current (AC) power and often need electronic motor controllers for proper operation. The electrical infrastructure of the system should be evaluated to determine if it can support the power requirements and control mechanisms of the brushless AC motor.
3. Control System: Brushless AC motors require specialized control systems to operate effectively. These control systems typically include motor controllers or drives that provide the necessary power and control signals. The existing control system in the system designed for brushed motors may need to be modified or replaced to accommodate the requirements of the brushless AC motor. This may involve rewiring, integrating new control components, or updating the software interface.
4. Interface Compatibility: The interface between the motor and the system, such as shaft dimensions, coupling mechanisms, or load requirements, must be evaluated for compatibility. If the brushless AC motor has different shaft dimensions or requires different coupling mechanisms, appropriate adapters or modifications may be necessary to ensure a proper connection with the system’s load or driven equipment.
5. Performance Requirements: Consideration should be given to whether the performance characteristics of the brushless AC motor are suitable for the intended application in the retrofitted system. This includes factors such as torque, speed range, efficiency, and control capabilities. It is important to ensure that the brushless AC motor can meet or exceed the performance requirements of the system previously served by the brushed motor.
6. Cost and Feasibility: Retrofitting a system designed for brushed motors with brushless AC motors can involve costs related to motor procurement, modification of the system, and integration of control components. A cost-benefit analysis should be performed to determine the feasibility and economic viability of the retrofitting project.
While it is possible to retrofit brushless AC motors into systems designed for brushed motors, it is recommended to consult with motor and system experts or engineers to assess the compatibility, feasibility, and potential challenges of the retrofitting process. Their expertise can help ensure a successful transition to brushless AC motors while maximizing the benefits and performance of the retrofitted system.
editor by CX 2024-05-15
China Standard DC Gear Motor Brushless Brush DC Motor 10W 90W 200W 400W Gdm Motor Agitator Motor Fan Motor Electric Motor Small Gear Motor AC Gear Motor CH CV Motor Factory vacuum pump distributors
Product Description
| DC Gear Motor | |||||
| G | DM | 06 | 55 | 105 | |
| Enterprise Code | Motor Type | Outer Diameter | Cover Model | Outer Length | |
| G – GPG | DM – DC Motor | 60 – 60 × 60 70 – 70 × 70 80 – 80 × 80 90 – 90 × 90 104 – 104 × 104 |
55 – 55mm 62 – 62mm 69 – 69mm 80 – 80mm 90 – 90mm 104 -104mm |
70-70mm 75-75mm 79-79mm 86.5- 86.5mm 99.5- 99.5mm 105-105mm |
118-118mm 122-122mm 118-118mm 140-140mm 165-165mm 167-167mm 175-175mm |
| 15 | S | P | B | 12 | 18 |
| Power Capacity | Mounting Face | Motor Shaft Shape | Accessories | Voltage | Speed |
| 10W 15W 20W 25W 30W 35W 40W 60W 90W 120W 150W 180W 200W 250W 300W 350W 400W |
R – Round Flange S – Square Flange |
P: Cylindrical Shaft C: Gear Shaft |
H – Feet Seat B – Brake Magnetic |
12 – DC 12V 24 – DC 24V 110 – DC 110V 220 – DC 220V |
15 – 1500 18 – 1800 22 – 2200 32 – 3200 |
| Model | Gear Box | Rated Power | Voltage | Amp | Speed | Turning Moment | Shell Diameter | Motor Height | |
| W | V | A | r/min | mN.m | mm | 06 | 07 | ||
| GDM06-55SP GDM06-55SC GDM07-55SP GDM07-55SC |
2GN 3GN |
15 | 12 | 2.30 | 1500 | 95.45 | Φ55 | 75 | 79 |
| 1800 | 79.53 | ||||||||
| 2200 | 65.10 | ||||||||
| Optical Axis | 12 | 2.30 | 3200 | 44.78 | |||||
| 2GN 3GN |
24 | 1.05 | 1500 | 95.45 | |||||
| 1800 | 79.53 | ||||||||
| 2200 | 65.10 | ||||||||
| Optical Axis | 24 | 1.05 | 3200 | 44.78 | |||||
FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china.
We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W,
AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.
Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC.
And the advanced test-ing machine can assure of qualified products delivered.
Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us,
or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc.
please do not hesitate to let us know, then we can suggest a suitable motor per your request.
Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape.
if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us?
A: You can send us an inquiry.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Customization: |
Available
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What is the role of electronic commutation in brushless AC motors?
Electronic commutation plays a crucial role in the operation of brushless AC motors. It enables precise control over the motor’s performance, including speed, torque, and direction of rotation. Here’s a detailed explanation of the role of electronic commutation:
In a brushless AC motor, the rotor consists of permanent magnets or electromagnets, while the stator contains multiple coils of wire known as windings. The stator windings are energized with alternating current (AC) to create a rotating magnetic field. However, for the motor to rotate smoothly and maintain synchronization with the rotating magnetic field, the current flow in the stator windings must be switched at specific moments.
This is where electronic commutation comes into play. Electronic commutation involves the use of sensors, typically Hall effect sensors, placed inside the motor to detect the position of the rotor magnets. These sensors provide feedback to an electronic controller, which determines the precise timing for switching the current flow in the stator windings.
The electronic controller uses the information from the sensors to determine which windings should be energized and when. It generates signals to activate the appropriate power switches or transistors, which control the current flow in the stator windings. By switching the current flow in a carefully timed manner, the controller ensures that the magnetic force on the rotor magnets is always in the correct direction to generate continuous rotation.
Electronic commutation offers several advantages in brushless AC motors:
- Precise Control: Electronic commutation allows for precise control over the motor’s operation. The controller can adjust the timing and duration of current switching to achieve the desired speed, torque, and direction of rotation.
- Efficiency: By precisely controlling the current flow, electronic commutation minimizes energy losses and improves overall motor efficiency. The controller can optimize the motor’s performance to match the load requirements, reducing unnecessary power consumption.
- Smooth Operation: Electronic commutation results in smoother motor operation compared to mechanical commutation in brushed motors. The absence of physical brushes and commutators eliminates the mechanical limitations and potential sources of friction, leading to quieter and vibration-free operation.
- Variable Speed Control: Electronic commutation facilitates variable speed control in brushless AC motors. By adjusting the timing and frequency of current switching, the controller can vary the motor’s rotational speed over a wide range, offering flexibility in different applications.
- Improved Reliability: Electronic commutation eliminates the wear and tear associated with brushes and commutators in traditional brushed motors. This contributes to the overall reliability and durability of brushless AC motors, reducing the need for frequent maintenance and replacement of worn-out components.
In summary, electronic commutation plays a vital role in brushless AC motors by providing precise control over the motor’s operation, improving efficiency, enabling variable speed control, ensuring smooth operation, and enhancing overall reliability. It is the key mechanism that allows brushless AC motors to deliver efficient and accurate motor performance in various applications.
What are the maintenance requirements for brushless AC motors?
Brushless AC motors are known for their relatively low maintenance requirements compared to traditional brushed motors. However, they still require some maintenance to ensure optimal performance and longevity. Here’s a detailed explanation of the maintenance requirements for brushless AC motors:
1. Cleanliness: Keeping the motor clean is essential for its proper functioning. Regularly inspect the motor for any dust, dirt, or debris accumulation. Use compressed air or a soft brush to gently remove any foreign particles that may have collected on the motor’s surface or cooling vents. Cleanliness helps prevent overheating and ensures efficient operation.
2. Ventilation: Brushless AC motors generate heat during operation, and proper ventilation is crucial for dissipating this heat. Ensure that the cooling vents or fans associated with the motor are not obstructed. Clear any obstructions that may impede the airflow around the motor. Adequate ventilation helps prevent overheating and extends the motor’s lifespan.
3. Bearing Lubrication: Brushless AC motors typically incorporate bearings to support the rotating shaft. Some motors may have sealed or maintenance-free bearings, while others may require periodic lubrication. Consult the motor manufacturer’s guidelines or specifications to determine the lubrication requirements. Proper lubrication minimizes friction and wear, ensuring smooth operation and prolonging bearing life.
4. Inspect and Tighten Connections: Periodically inspect the electrical connections of the motor, including the power cables, terminals, and control wiring. Loose or corroded connections can lead to voltage drops, excessive heat, and electrical failures. Ensure that all connections are secure and tight. If any signs of corrosion are present, clean the connections and apply an appropriate anti-corrosion treatment.
5. Check Insulation: Insulation plays a critical role in maintaining the integrity of the motor’s electrical components. Inspect the motor’s insulation regularly for any signs of damage, such as cracks, wear, or deterioration. Damaged insulation can lead to short circuits and motor failures. If any insulation issues are detected, consult a professional technician or the motor manufacturer for proper repair or replacement.
6. Monitor Vibration and Noise: Unusual vibration or excessive noise during motor operation can indicate underlying issues. Regularly monitor the motor for any abnormal vibrations or noise levels. Excessive vibration can lead to premature component failure, while unusual noise may indicate bearing wear or misalignment. If significant vibration or noise is observed, it is recommended to consult a professional technician to diagnose and address the problem.
7. Periodic Maintenance: Depending on the specific motor and its operating conditions, periodic maintenance tasks may be required, such as bearing replacement, rotor balancing, or inspection of internal components. Consult the motor manufacturer’s guidelines or recommendations for the recommended maintenance intervals and procedures specific to your motor.
It’s important to note that the specific maintenance requirements for brushless AC motors may vary depending on factors such as motor design, operating environment, and usage conditions. Consulting the motor manufacturer’s guidelines and recommendations is crucial to ensure proper maintenance practices and maximize the motor’s performance and lifespan.
What role does the inverter play in the operation of a brushless AC motor?
The inverter plays a crucial role in the operation of a brushless AC motor. It is responsible for converting the DC power from an external power source into the AC power required to drive the motor. Here’s a detailed explanation of the role of the inverter in the operation of a brushless AC motor:
The inverter serves as the interface between the power supply and the brushless AC motor. It consists of power electronic devices, such as insulated-gate bipolar transistors (IGBTs) or metal-oxide-semiconductor field-effect transistors (MOSFETs), which control the switching of electrical signals to generate the desired AC voltage and frequency for the motor.
1. Power Conversion: The primary function of the inverter is to convert the DC power from the external power source, such as a battery or power grid, into the three-phase AC power required by the brushless AC motor. The inverter achieves this conversion by rapidly switching the DC voltage on its input side to create a series of voltage pulses, which are then filtered and shaped to generate the desired AC waveform.
2. Variable Frequency Control: In addition to converting DC power to AC power, the inverter allows for precise control of the motor’s speed and torque by varying the frequency of the generated AC voltage. By adjusting the switching frequency of the inverter’s power electronic devices, the inverter can change the frequency of the AC voltage supplied to the motor. This variable frequency control enables smooth speed regulation and efficient operation of the brushless AC motor across a wide range of speeds.
3. Motor Synchronization: The inverter synchronizes its output voltage and frequency with the rotor position of the brushless AC motor. This synchronization is crucial for accurate and efficient motor operation. The inverter uses position sensors, such as Hall effect sensors or encoders, to detect the rotor position and adjust the timing of the switching signals accordingly. By maintaining proper synchronization, the inverter ensures that the magnetic fields produced by the motor’s stator windings interact optimally with the rotor’s permanent magnets, resulting in smooth and efficient motor performance.
4. Control and Protection: The inverter includes control circuitry and algorithms to manage the operation of the brushless AC motor. It receives commands or feedback signals from the motor control system or user interface and adjusts the voltage and frequency output accordingly. The inverter also incorporates various protection mechanisms to safeguard the motor and itself from abnormal conditions such as overcurrent, overvoltage, or overheating. These protection features help prevent damage to the motor and ensure safe and reliable operation.
5. Energy Regeneration: In some applications, brushless AC motors can act as generators when decelerating or during braking. The inverter can take advantage of this regenerative capability by converting the electrical energy generated by the motor back into usable power. The inverter can feed this regenerated energy back to the power supply or store it in energy storage devices, such as capacitors or batteries, for later use. This energy regeneration feature improves overall system efficiency and can be particularly beneficial in applications where frequent deceleration or braking occurs.
The inverter is an integral component of the brushless AC motor system, responsible for converting the DC power supply into the appropriate AC power to drive the motor. Its ability to control voltage, frequency, and synchronization ensures precise and efficient motor operation. Proper selection, design, and configuration of the inverter are essential to optimize the performance, reliability, and overall system efficiency of brushless AC motor applications.
editor by CX 2024-05-14
China Good quality Brushless AC Electric Motor with Brake / Encoder / Controller for Lawn Mower with Hot selling
Product Description
Product Description
1. Small size, saving installation space
2. Strong overload capacity and high operating efficiency
3. Small speed fluctuation and smooth operation
4. Low temperature rise, low noise, high applicability
5. The energy saving is raised to level 1
6. The protection level is increased to IP67
Product Specification
Product Parameters
| Model type | ZE181731D3176L3 | |
| Product Code(mm) | ZE18 | |
| Rated voltage (V) | 380 | |
| Rated power (KW) | 31.3 | |
| Rated torque (N.m) | 176 | |
| Max torque (N.m) | 370 | |
| Rated current (Arms) | 61.5 | |
| Max current (Arms) | 138 | |
| Rated speed (r/min) | 1700 | |
| Max speed (r/min) | 2500 | |
| Frequency(HZ) | 113.3 | |
| Counter Electromotive Force(V) | 309 | |
| Rotor Inertia(kg*cm2) | 187 | |
| Line Resistance(Ω) | 0.181 | |
| Line Inductance Ld(mH) | 2.31 | |
| Line Inductance Lq(mH) | 4.56 | |
Product Drawing
Detailed Photos
Packaging & Shipping
Company Profile
Chnchi HangZhou Electric Co.Ltd was established in 2007,covers an area of about 42000 squaremeters, is located in HangZhou where is known as the ancient Chinese capital. The company focuses on industrial electrical equipment of transmission control and energy saving technology, newenergy generation equipment and control technology. The company is private high-tech enter-prises, and its business includes R & D, production,sales and service. We have industrial automation control technology with independent intellectual property rights, provide customers with personalized solutions as quickly as possible, and achieve the common growth of corporate value and customer value as much as possible.
Payment Methods
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 2278/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does the lack of brushes in brushless AC motors contribute to their longevity?
The absence of brushes in brushless AC motors significantly contributes to their longevity and overall durability. Here’s how:
1. Reduced Wear and Tear: Brushes and commutators in traditional brushed motors are prone to wear and tear due to the constant friction and mechanical contact. As the brushes make contact with the commutator, they experience abrasion and gradually wear down over time. In brushless AC motors, the lack of brushes eliminates this source of wear, resulting in reduced mechanical stress on the motor components.
2. Elimination of Brush Dust Accumulation: Brushed motors generate carbon dust as the brushes wear down. This dust can accumulate on the commutator and other motor parts, potentially causing electrical shorts, sparking, and reduced motor performance. In brushless AC motors, the absence of brushes eliminates the generation of carbon dust, reducing the risk of dust accumulation and related issues.
3. Minimized Brush Sparks: Brushes in brushed motors can produce sparks during operation, leading to electrical arcing and potential damage to the commutator and brushes themselves. These sparks can also introduce electrical noise and interfere with sensitive electronic components. Brushless AC motors, with their brushless design, eliminate the occurrence of brush sparks, resulting in smoother and quieter operation.
4. Improved Commutation: In brushed motors, the commutator is responsible for transferring electrical power to the rotor windings through the brushes. This mechanical commutation introduces limitations in terms of speed, torque, and reliability. In contrast, brushless AC motors employ electronic commutation, which is more precise and efficient. Electronic commutation eliminates the need for physical contact, allowing for greater control over the motor’s performance and reducing the potential for commutation-related issues.
5. Enhanced Electrical Efficiency: Brushes and commutators in brushed motors can cause energy losses due to friction and electrical resistance. These losses result in reduced overall motor efficiency. By eliminating brushes and commutators, brushless AC motors minimize energy losses, leading to improved electrical efficiency and reduced heat generation.
Collectively, these factors contribute to the longevity of brushless AC motors. The absence of brushes reduces mechanical wear, eliminates brush-related issues such as dust accumulation and sparks, allows for more precise electronic commutation, and improves overall electrical efficiency. As a result, brushless AC motors can operate reliably for longer periods with minimal maintenance requirements, making them a durable and long-lasting solution for various applications.
How does the efficiency of a brushless AC motor compare to other motor types?
The efficiency of a motor refers to its ability to convert electrical power into mechanical power with minimal losses. Brushless AC motors are known for their high efficiency compared to other motor types. Here’s a detailed explanation of how the efficiency of brushless AC motors compares to other motor types:
1. Brushed DC Motors: Brushed DC motors, which use carbon brushes and a commutator, typically have lower efficiency compared to brushless AC motors. The brushes and commutator in brushed DC motors introduce friction and electrical losses, reducing overall efficiency. Additionally, the brush contact can cause sparking and wear over time, further impacting efficiency. Brushless AC motors, which eliminate the brushes and commutator, offer higher efficiency due to reduced friction and electrical losses.
2. Induction Motors: Induction motors are a type of AC motor commonly used in various applications. While induction motors are generally efficient, brushless AC motors can offer even higher efficiency. Brushless AC motors benefit from the absence of rotor windings and the elimination of energy losses associated with rotor resistance in induction motors. Additionally, brushless AC motors can achieve higher power factor and better control, further contributing to their overall efficiency.
3. Brushed AC Motors: Brushed AC motors, which use brushes and a commutator similar to brushed DC motors, typically have lower efficiency compared to brushless AC motors. The brushes and commutator in brushed AC motors introduce friction, wear, and electrical losses, reducing overall efficiency. Brushless AC motors eliminate these components, resulting in higher efficiency and improved performance.
4. Permanent Magnet Synchronous Motors (PMSMs): Brushless AC motors, also known as permanent magnet synchronous motors (PMSMs), are highly efficient compared to other motor types. PMSMs utilize permanent magnets on the rotor, eliminating the need for rotor windings and associated losses. The absence of brushes and commutators, as well as the use of advanced control techniques, contribute to the high efficiency of brushless AC motors. PMSMs are widely used in applications that require high efficiency, such as electric vehicles, industrial automation, and renewable energy systems.
It’s important to note that the efficiency of a motor can also depend on factors such as motor design, size, operating conditions, and control mechanisms. While brushless AC motors generally offer high efficiency, specific motor models and variations may vary in their efficiency performance. It is advisable to refer to the motor manufacturer’s specifications and efficiency data for accurate comparisons and selection of the most suitable motor for a given application.
How do brushless AC motors contribute to the efficiency of HVAC systems?
Brushless AC motors play a significant role in improving the efficiency of HVAC (heating, ventilation, and air conditioning) systems. These motors offer several advantages over traditional motor technologies, such as brushed motors or older induction motors. Here’s a detailed explanation of how brushless AC motors contribute to the efficiency of HVAC systems:
- Higher Energy Efficiency: Brushless AC motors are known for their higher energy efficiency compared to brushed motors or older motor technologies. They achieve this efficiency through various mechanisms:
- Reduced Energy Losses: Brushless AC motors eliminate the need for brushes and commutators, which are sources of friction, wear, and electrical losses in brushed motors. By eliminating these components, brushless AC motors reduce energy losses and improve overall efficiency.
- Better Motor Control: Brushless AC motors utilize advanced control techniques, such as sensor feedback and precise voltage and frequency control, to optimize motor performance. This control allows for smoother operation, improved speed regulation, and reduced energy consumption.
- Variable Speed Operation: Brushless AC motors can operate at variable speeds, allowing them to adjust their power output to match the required load. By running the motor at the most efficient speed for a given operating condition, energy consumption is minimized, resulting in higher overall system efficiency.
- Improved System Performance: The efficiency of an HVAC system is not solely dependent on the motor itself but also on how the motor interacts with the rest of the system. Brushless AC motors contribute to improved system performance in the following ways:
- Enhanced Control and Integration: Brushless AC motors can be easily integrated into advanced control systems, allowing for precise regulation of motor speed, airflow, and temperature. This integration enables more efficient operation of the entire HVAC system, optimizing energy usage and improving comfort.
- Variable Air Volume (VAV) Systems: Brushless AC motors are well-suited for VAV systems commonly used in HVAC applications. VAV systems adjust the airflow based on the cooling or heating demands of different zones. Brushless AC motors can modulate their speed and power output to match the varying airflow requirements, resulting in energy savings and improved comfort.
- Improved Fan Efficiency: HVAC systems often rely on fans to circulate air. Brushless AC motors, with their higher energy efficiency and precise speed control, can drive fans more efficiently, reducing the energy consumed by the fan and improving overall system efficiency.
- Longer Lifespan and Durability: Brushless AC motors are generally more reliable and durable compared to brushed motors. They have fewer moving parts, eliminating the wear and tear associated with brushes and commutators. This increased durability reduces maintenance needs and extends the lifespan of the motor, contributing to long-term efficiency gains in HVAC systems.
- Reduced Noise and Vibration: Brushless AC motors operate with reduced noise and vibration levels compared to some other motor types. This characteristic enhances the overall comfort of HVAC systems and reduces the need for additional soundproofing measures, contributing to a more efficient and pleasant environment.
The use of brushless AC motors in HVAC systems offers substantial benefits in terms of energy efficiency, system performance, durability, and comfort. Integrating these motors into HVAC designs can lead to significant energy savings, reduced operating costs, and improved environmental sustainability.
editor by CX 2024-05-14
China Best Sales Hot Sale High Quality Brushless Electrical AC Electric Outboard Boat Washer Motor with Great quality
Product Description
| Product name | Dishwasher Motor |
| Frequency | 50/60Hz |
| Color | White |
| OEM,ODM | Available |
| Power | 50W |
| Current | 0.4A |
| Insulation Class | F |
Detailed Photos
Main products
Company Profile
Workshop
Exhibition
Certifications
FAQ
1 Q: Are you a manufacturer or trading company?
A:We are professional drain pump and motor manufacturer for almost 10 years.
2. Q: What’s your delivery time?
A: 1. The stock samples can be sent to you within 3-5 days by international express.
2. The batch order can be shipped to you in about 25-30 days after order confirmation( by air or by sea).
3 Q: Is it all right to make customer’s own brand name?
A:Yes, we accept OEM.
4 Q: What is your loading port?
A:Xihu (West Lake) Dis. port.
5 Q: What are your payment terms?
A:We can acceptT/T,L/C,DP,.
Any more question.Please contact us without any hesitation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Universal, Household Appliances |
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| Operating Speed: | High Speed |
| Number of Stator: | Single-Phase |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Certification: | CCC |
| Samples: |
US$ 18.5/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is a brushless AC motor, and how does it differ from traditional brushed motors?
A brushless AC motor, also known as a brushless alternating current motor, is a type of electric motor that operates without the use of brushes and commutators found in traditional brushed motors. Instead of using brushes to transfer electrical power to the rotor, brushless AC motors utilize electronic commutation to control the motor’s operation.
The main differences between brushless AC motors and traditional brushed motors are as follows:
- Brushes and commutators: In traditional brushed motors, the rotor contains brushes that come into contact with a commutator, which transfers electrical power to the rotor windings. The brushes and commutators introduce friction and wear, requiring regular maintenance and replacement. In contrast, brushless AC motors eliminate the need for brushes and commutators, resulting in reduced friction, lower maintenance requirements, and increased motor lifespan.
- Electronic commutation: Brushless AC motors employ electronic commutation through the use of sensors and an electronic controller. The controller monitors the rotor position and switches the current in the motor windings at precise moments to generate the desired rotating magnetic field. This electronic commutation allows for more precise control of the motor’s speed, torque, and direction of rotation.
- Efficiency and performance: Brushless AC motors generally offer higher efficiency compared to traditional brushed motors. The elimination of brushes and commutators reduces energy losses, resulting in improved overall motor efficiency. Additionally, brushless AC motors can provide smoother and quieter operation due to their electronic commutation and precise control of the motor’s performance.
- Size and weight: Brushless AC motors are often more compact and lightweight compared to traditional brushed motors with similar power ratings. The absence of brushes and commutators allows for a more streamlined motor design, making brushless AC motors suitable for applications with limited space or weight restrictions.
- Reliability and lifespan: Brushless AC motors tend to have a longer lifespan and higher reliability due to the absence of brushes that can wear out over time. The elimination of brush-related issues, such as brush sparking and brush dust accumulation, contributes to the improved reliability and durability of brushless AC motors.
Brushless AC motors are widely used in various applications, including industrial automation, robotics, electric vehicles, HVAC systems, and more. Their superior efficiency, precise control, reduced maintenance requirements, and longer lifespan make them a preferred choice in many modern motor-driven systems.
What are the maintenance requirements for brushless AC motors?
Brushless AC motors are known for their relatively low maintenance requirements compared to traditional brushed motors. However, they still require some maintenance to ensure optimal performance and longevity. Here’s a detailed explanation of the maintenance requirements for brushless AC motors:
1. Cleanliness: Keeping the motor clean is essential for its proper functioning. Regularly inspect the motor for any dust, dirt, or debris accumulation. Use compressed air or a soft brush to gently remove any foreign particles that may have collected on the motor’s surface or cooling vents. Cleanliness helps prevent overheating and ensures efficient operation.
2. Ventilation: Brushless AC motors generate heat during operation, and proper ventilation is crucial for dissipating this heat. Ensure that the cooling vents or fans associated with the motor are not obstructed. Clear any obstructions that may impede the airflow around the motor. Adequate ventilation helps prevent overheating and extends the motor’s lifespan.
3. Bearing Lubrication: Brushless AC motors typically incorporate bearings to support the rotating shaft. Some motors may have sealed or maintenance-free bearings, while others may require periodic lubrication. Consult the motor manufacturer’s guidelines or specifications to determine the lubrication requirements. Proper lubrication minimizes friction and wear, ensuring smooth operation and prolonging bearing life.
4. Inspect and Tighten Connections: Periodically inspect the electrical connections of the motor, including the power cables, terminals, and control wiring. Loose or corroded connections can lead to voltage drops, excessive heat, and electrical failures. Ensure that all connections are secure and tight. If any signs of corrosion are present, clean the connections and apply an appropriate anti-corrosion treatment.
5. Check Insulation: Insulation plays a critical role in maintaining the integrity of the motor’s electrical components. Inspect the motor’s insulation regularly for any signs of damage, such as cracks, wear, or deterioration. Damaged insulation can lead to short circuits and motor failures. If any insulation issues are detected, consult a professional technician or the motor manufacturer for proper repair or replacement.
6. Monitor Vibration and Noise: Unusual vibration or excessive noise during motor operation can indicate underlying issues. Regularly monitor the motor for any abnormal vibrations or noise levels. Excessive vibration can lead to premature component failure, while unusual noise may indicate bearing wear or misalignment. If significant vibration or noise is observed, it is recommended to consult a professional technician to diagnose and address the problem.
7. Periodic Maintenance: Depending on the specific motor and its operating conditions, periodic maintenance tasks may be required, such as bearing replacement, rotor balancing, or inspection of internal components. Consult the motor manufacturer’s guidelines or recommendations for the recommended maintenance intervals and procedures specific to your motor.
It’s important to note that the specific maintenance requirements for brushless AC motors may vary depending on factors such as motor design, operating environment, and usage conditions. Consulting the motor manufacturer’s guidelines and recommendations is crucial to ensure proper maintenance practices and maximize the motor’s performance and lifespan.
Are there limitations to the size or capacity of brushless AC motors?
Yes, there are limitations to the size or capacity of brushless AC motors. While brushless AC motors offer several advantages over other motor types, such as higher efficiency, better speed control, and longer lifespan, they do have certain limitations that need to be considered. Here’s a detailed explanation of these limitations:
1. Physical Size: Brushless AC motors tend to be larger in size compared to brushed motors of similar power ratings. This is primarily due to the additional components required for the motor’s operation, such as the rotor position sensors and the motor controller. As a result, there may be practical limitations on the size of brushless AC motors that can be used in certain applications where space is limited or where compact motor designs are required.
2. Power Density: Brushless AC motors generally have lower power density compared to some other motor types, such as brushed DC motors or certain types of high-performance motors. Power density refers to the amount of power that can be delivered per unit volume or weight of the motor. This limitation can impact applications where high power-to-size or power-to-weight ratios are critical, such as in aerospace or automotive applications.
3. Cost: Brushless AC motors can be more expensive compared to other motor types, especially for smaller power ratings. The additional components and complex control systems required for brushless AC motor operation contribute to higher manufacturing costs. This cost limitation may make brushless AC motors less economically viable for certain applications, particularly those with low power requirements or strict budget constraints.
4. High-Speed Operation: Brushless AC motors may face challenges when operating at extremely high speeds. The centrifugal forces acting on the rotor components can increase significantly at high speeds, leading to increased mechanical stress and potential issues with rotor balancing. Specialized designs and materials may be required to mitigate these challenges and ensure safe and reliable high-speed operation.
5. Complex Control Systems: Brushless AC motors require sophisticated control systems, such as motor controllers or drives, to operate effectively. These control systems must accurately synchronize the switching of the inverter and the rotor position to achieve optimal motor performance. The design, implementation, and maintenance of these control systems can be complex and may require specialized knowledge and expertise.
Despite these limitations, brushless AC motors are widely used in various applications, ranging from industrial machinery and robotics to electric vehicles and renewable energy systems. Continuous advancements in motor technology and control systems are addressing many of these limitations, allowing brushless AC motors to be applied in a broader range of applications and power capacities.
It’s crucial to consider the specific requirements and constraints of the intended application when selecting a motor type. Consulting with motor experts or engineers can provide valuable insights into the suitability and limitations of brushless AC motors for a given application.
editor by CX 2024-05-14
China Best Sales Axial Fan Micro AC Brushless Shaded Pole Electric Motor 4820 vacuum pump distributors
Product Description
AC Shaded Pole Motor Z4820
General Specification:
Operating Temperature:-10ºC~70ºC
Motor Protection: Auto Restart or Polarity Protection
Insulation Resistance: 20MΩ or over with a DC500V Megger
Dielectric Withstand Voltage: AC500V 1s
Bearing Type: Sleeve Bearing or Ball bearing
| Model No. | Voltage (V) |
Freq (Hz) |
Speed (RPM) | Current (A) |
Shaft Diameter (mm) | Shaft Length (mm) | Weight (g) |
| Z4820 | 90V-240V | 50/60Hz | according to customer requirements | 380 | |||
·All reading are typical values at rated voltage.
·Parameters can be set according to customer requirements.
More Models
| Type | Model | Type | Model |
| AC Shaded Pole Motor | Z4815 | DC Brushless Motor | M25-20 |
| Z6110 | M38-20 | ||
| Z6120 | M6830 | ||
| Z6130 | |||
| Z8213 | |||
| Z8220 |
Application
We are committed to solving cooling and ventilation problems of electronic products, household appliance, medical equipment, communication equipment and other industries.
What is our factory like?
We have got many certifications such as ISO9001, ISO14000, CE, UL, TUV, CCC, SGS, RoHS, REACH etc.
Building trust in professional services.
Thank you for your trust and we are honored to cooperate with you.We will try our best to ensure the quality of products and provide high quality service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Variable Speed |
| Number of Stator: | Single-Phase |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does the lack of brushes in brushless AC motors contribute to their longevity?
The absence of brushes in brushless AC motors significantly contributes to their longevity and overall durability. Here’s how:
1. Reduced Wear and Tear: Brushes and commutators in traditional brushed motors are prone to wear and tear due to the constant friction and mechanical contact. As the brushes make contact with the commutator, they experience abrasion and gradually wear down over time. In brushless AC motors, the lack of brushes eliminates this source of wear, resulting in reduced mechanical stress on the motor components.
2. Elimination of Brush Dust Accumulation: Brushed motors generate carbon dust as the brushes wear down. This dust can accumulate on the commutator and other motor parts, potentially causing electrical shorts, sparking, and reduced motor performance. In brushless AC motors, the absence of brushes eliminates the generation of carbon dust, reducing the risk of dust accumulation and related issues.
3. Minimized Brush Sparks: Brushes in brushed motors can produce sparks during operation, leading to electrical arcing and potential damage to the commutator and brushes themselves. These sparks can also introduce electrical noise and interfere with sensitive electronic components. Brushless AC motors, with their brushless design, eliminate the occurrence of brush sparks, resulting in smoother and quieter operation.
4. Improved Commutation: In brushed motors, the commutator is responsible for transferring electrical power to the rotor windings through the brushes. This mechanical commutation introduces limitations in terms of speed, torque, and reliability. In contrast, brushless AC motors employ electronic commutation, which is more precise and efficient. Electronic commutation eliminates the need for physical contact, allowing for greater control over the motor’s performance and reducing the potential for commutation-related issues.
5. Enhanced Electrical Efficiency: Brushes and commutators in brushed motors can cause energy losses due to friction and electrical resistance. These losses result in reduced overall motor efficiency. By eliminating brushes and commutators, brushless AC motors minimize energy losses, leading to improved electrical efficiency and reduced heat generation.
Collectively, these factors contribute to the longevity of brushless AC motors. The absence of brushes reduces mechanical wear, eliminates brush-related issues such as dust accumulation and sparks, allows for more precise electronic commutation, and improves overall electrical efficiency. As a result, brushless AC motors can operate reliably for longer periods with minimal maintenance requirements, making them a durable and long-lasting solution for various applications.
How does the efficiency of a brushless AC motor compare to other motor types?
The efficiency of a motor refers to its ability to convert electrical power into mechanical power with minimal losses. Brushless AC motors are known for their high efficiency compared to other motor types. Here’s a detailed explanation of how the efficiency of brushless AC motors compares to other motor types:
1. Brushed DC Motors: Brushed DC motors, which use carbon brushes and a commutator, typically have lower efficiency compared to brushless AC motors. The brushes and commutator in brushed DC motors introduce friction and electrical losses, reducing overall efficiency. Additionally, the brush contact can cause sparking and wear over time, further impacting efficiency. Brushless AC motors, which eliminate the brushes and commutator, offer higher efficiency due to reduced friction and electrical losses.
2. Induction Motors: Induction motors are a type of AC motor commonly used in various applications. While induction motors are generally efficient, brushless AC motors can offer even higher efficiency. Brushless AC motors benefit from the absence of rotor windings and the elimination of energy losses associated with rotor resistance in induction motors. Additionally, brushless AC motors can achieve higher power factor and better control, further contributing to their overall efficiency.
3. Brushed AC Motors: Brushed AC motors, which use brushes and a commutator similar to brushed DC motors, typically have lower efficiency compared to brushless AC motors. The brushes and commutator in brushed AC motors introduce friction, wear, and electrical losses, reducing overall efficiency. Brushless AC motors eliminate these components, resulting in higher efficiency and improved performance.
4. Permanent Magnet Synchronous Motors (PMSMs): Brushless AC motors, also known as permanent magnet synchronous motors (PMSMs), are highly efficient compared to other motor types. PMSMs utilize permanent magnets on the rotor, eliminating the need for rotor windings and associated losses. The absence of brushes and commutators, as well as the use of advanced control techniques, contribute to the high efficiency of brushless AC motors. PMSMs are widely used in applications that require high efficiency, such as electric vehicles, industrial automation, and renewable energy systems.
It’s important to note that the efficiency of a motor can also depend on factors such as motor design, size, operating conditions, and control mechanisms. While brushless AC motors generally offer high efficiency, specific motor models and variations may vary in their efficiency performance. It is advisable to refer to the motor manufacturer’s specifications and efficiency data for accurate comparisons and selection of the most suitable motor for a given application.
How do brushless AC motors contribute to the efficiency of HVAC systems?
Brushless AC motors play a significant role in improving the efficiency of HVAC (heating, ventilation, and air conditioning) systems. These motors offer several advantages over traditional motor technologies, such as brushed motors or older induction motors. Here’s a detailed explanation of how brushless AC motors contribute to the efficiency of HVAC systems:
- Higher Energy Efficiency: Brushless AC motors are known for their higher energy efficiency compared to brushed motors or older motor technologies. They achieve this efficiency through various mechanisms:
- Reduced Energy Losses: Brushless AC motors eliminate the need for brushes and commutators, which are sources of friction, wear, and electrical losses in brushed motors. By eliminating these components, brushless AC motors reduce energy losses and improve overall efficiency.
- Better Motor Control: Brushless AC motors utilize advanced control techniques, such as sensor feedback and precise voltage and frequency control, to optimize motor performance. This control allows for smoother operation, improved speed regulation, and reduced energy consumption.
- Variable Speed Operation: Brushless AC motors can operate at variable speeds, allowing them to adjust their power output to match the required load. By running the motor at the most efficient speed for a given operating condition, energy consumption is minimized, resulting in higher overall system efficiency.
- Improved System Performance: The efficiency of an HVAC system is not solely dependent on the motor itself but also on how the motor interacts with the rest of the system. Brushless AC motors contribute to improved system performance in the following ways:
- Enhanced Control and Integration: Brushless AC motors can be easily integrated into advanced control systems, allowing for precise regulation of motor speed, airflow, and temperature. This integration enables more efficient operation of the entire HVAC system, optimizing energy usage and improving comfort.
- Variable Air Volume (VAV) Systems: Brushless AC motors are well-suited for VAV systems commonly used in HVAC applications. VAV systems adjust the airflow based on the cooling or heating demands of different zones. Brushless AC motors can modulate their speed and power output to match the varying airflow requirements, resulting in energy savings and improved comfort.
- Improved Fan Efficiency: HVAC systems often rely on fans to circulate air. Brushless AC motors, with their higher energy efficiency and precise speed control, can drive fans more efficiently, reducing the energy consumed by the fan and improving overall system efficiency.
- Longer Lifespan and Durability: Brushless AC motors are generally more reliable and durable compared to brushed motors. They have fewer moving parts, eliminating the wear and tear associated with brushes and commutators. This increased durability reduces maintenance needs and extends the lifespan of the motor, contributing to long-term efficiency gains in HVAC systems.
- Reduced Noise and Vibration: Brushless AC motors operate with reduced noise and vibration levels compared to some other motor types. This characteristic enhances the overall comfort of HVAC systems and reduces the need for additional soundproofing measures, contributing to a more efficient and pleasant environment.
The use of brushless AC motors in HVAC systems offers substantial benefits in terms of energy efficiency, system performance, durability, and comfort. Integrating these motors into HVAC designs can lead to significant energy savings, reduced operating costs, and improved environmental sustainability.
editor by CX 2024-05-14