Product Description
Product Description
Model naming rules for low voltage integrated dc servo motor
1. Company name abbreviation
2. Product series model, indicating that the motor is an IDS series, referring to the acronym for integrated DC servo
3. Frame number (42/57/60/80), expressed in millimeters by the dimensions of the motor casing and mounting plate
4. Control method optional (P/R/C) P represents pulse, R represents RS485, and C represents CANopen bus
5. The motor model, such as (01/02/03/04/05/06), represents the model of the motor 6.Encoder type: A represents a 17 bit single turn absolute encoder
Characteristics of Integrated Dc Servo Motor
1. Compact: Integrated design of integrated drive motor Easy installation, small footprint, and simple wiring.
2. Multiple motion control modes: Supports the CiA402 standard protocol, including Relative position mode, absolute position mode, speed Mode, torque mode, and CHINAMFG regression mode.
3. low-power consumption: Adopting low internal resistance MOS to ensure motor performance Excellent torque utilization while reducing motor power consumption And heat generation, effectively extending the service life of
the motor.
4. control mode: Supports pulse/RS485/CANopen.
5. Multi segment position speed function: With multi segment position function and multi segment speed function.
6. Safe and reliable: Driver built-in in place and alarm output signal Convenient for upper computer detection and control built-in Multiple alarm functions such as over differential, over undervoltage, and over temperature Can ensure the safe operation of processing equipment.
Integrated solution for precision control motors
Traditional split solution
Features:
1. Adopting a new 32-bit M4+core with 120M or 240M main frequency
2. Stable torque characteristics from low to high speeds, with high speed and precision
3. Equipped with brake resistor interface to prevent damage to the electromechanical braking system
4. Wide speed range, low temperature rise, and high efficiency
5. Integrated motor and drive, compact size, simple wiring, and drive Good compatibility with the motor
6. Equipped with overcurrent, overvoltage, over temperature, and over differential protection functions
7. Configure a 17bit single turn absolute encoder
Communication method:
1. Pulse type
2. RS485 MOdbus RTU network type
3. CANopen network type
Protection level:
Waterproof type: IP30, IP54, IP65, optional
Usage:
Medical equipment, logistics transportation, industrial automation, textile machinery, laser, drawing, traditional Chinese
medicine ingredient industry, etc
Product Parameters
42mm Integrated Servo Motor (Gearbox optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS42-P01A | 26 | 24 | 1.8 | 4000 | 0.0625 | 61 | 17bit | Pulse | RS485 | CANopen |
JKIDS42-P02A | 53 | 24 | 3.3 | 4000 | 0.125 | 81 | 17bit | Pulse | RS485 | CANopen |
JKIDS42-P03A | 78 | 24 | 4.5 | 4000 | 0.185 | 101 | 17bit | Pulse | RS485 | CANopen |
JKIDS42-P04A | 78 | 24 | 4.5 | 3000 | 0.25 | 120 | 17bit | Pulse | RS485 | CANopen |
Product Drawing
Product Images
57mm Integrated Servo Motor (Gearbox / Brake optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS57-P01A | 91 | 24/36 | 3.5 | 3000 | 0.29 | 101 | 17bit | pulse | RS485 | CANopen |
JKIDS57-P02A | 140 | 24/36 | 5.4 | 3000 | 0.45 | 121 | 17bit | pulse | RS485 | CANopen |
JKIDS57-P03A | 200 | 36/48 | 7.5 | 3000 | 0.64 | 141 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
60mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS60-P01A | 200 | 24 | 12 | 3000 | 0.64 | 94 | 17bit | pulse | RS485 | CANopen |
JKIDS60-P02A | 400 | 48 | 11 | 3000 | 1.27 | 112 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
80mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS80-P01A | 750 | 48/72 | 19/12 | 3000 | 2.4 | 155 | 17bit | pulse | RS485 | CANopen |
JKIDS80-P02A | 1000 | 72 | 17 | 3000 | 3.2 | 175 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Certification:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial, Power Tools, Medical Equipment |
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Operating Speed: | High Speed |
Excitation Mode: | Shunt |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
|
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Customization: |
Available
|
|
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do brushless motors compare to brushed motors in terms of lifespan and reliability?
When comparing brushless motors to brushed motors, there are notable differences in terms of lifespan and reliability. Here’s a detailed explanation of how brushless motors compare to brushed motors in these aspects:
1. Lifespan:
Brushed motors typically have a shorter lifespan compared to brushless motors. This is primarily due to the mechanical wear and tear associated with brushed motors. In brushed motors, the brushes and commutator make physical contact, causing friction, heat generation, and eventual wear. Over time, the brushes wear down and the commutator may become worn or damaged, leading to degraded motor performance and eventual failure. On the other hand, brushless motors do not have brushes or commutators, eliminating the mechanical wear components. As a result, brushless motors generally have a longer lifespan and can operate for thousands of hours with minimal maintenance.
2. Reliability:
Brushless motors are generally considered more reliable than brushed motors. The absence of brushes and commutators in brushless motors reduces the risk of failure due to mechanical wear and associated issues like brush sparking and arcing. The elimination of these moving parts also leads to reduced friction, less heat generation, and lower chances of electrical or mechanical failures. Additionally, brushless motors often benefit from advanced control systems that can monitor and protect against various operating conditions, enhancing their overall reliability.
3. Operating Conditions:
Brushless motors are better suited for demanding operating conditions compared to brushed motors. The absence of brushes and commutators in brushless motors means there are no physical contacts that can generate sparks or cause electrical arcing. This makes brushless motors more suitable for applications where sparks or electrical noise can be problematic, such as in explosive or sensitive electronic environments. Furthermore, brushless motors can operate at higher speeds and handle higher torque loads than brushed motors, making them more versatile in a wide range of applications.
4. Maintenance:
Brushless motors generally require less maintenance compared to brushed motors. Brushed motors often require periodic maintenance to replace worn-out brushes and address commutator issues. Additionally, the presence of brushes can lead to carbon dust buildup, requiring regular cleaning and maintenance. In contrast, brushless motors have no brushes or commutators to replace or clean, significantly reducing the maintenance requirements. However, it’s important to note that brushless motors may still require periodic inspections, especially for cooling systems or bearings, to ensure optimal performance and reliability.
5. Efficiency:
Brushless motors are typically more efficient than brushed motors. The absence of brushes and commutators in brushless motors reduces energy losses associated with friction and electrical resistance. This improved efficiency results in several benefits, such as reduced power consumption, longer battery life (in battery-powered applications), and less heat generation. Brushless motors are known for their high power-to-weight ratio and can deliver higher torque output per unit of input power compared to brushed motors.
In summary, brushless motors generally offer a longer lifespan and higher reliability compared to brushed motors. The absence of brushes and commutators reduces mechanical wear and associated failures, making brushless motors more durable. They are better suited for demanding operating conditions, require less maintenance, and offer improved efficiency. These factors have made brushless motors increasingly popular in various applications, including robotics, electric vehicles, industrial automation, and aerospace, where reliability and longevity are essential.
Can brushless motors be used in both low-power and high-power applications?
Yes, brushless motors can be used in both low-power and high-power applications. The versatility and scalability of brushless motor technology allow them to be employed across a wide range of power requirements. Here’s how brushless motors are utilized in both low-power and high-power applications:
1. Low-Power Applications:
In low-power applications, brushless motors offer several advantages over other motor types. They are capable of delivering efficient and precise motion control even at low power levels. Some examples of low-power applications where brushless motors are commonly used include:
- Consumer Electronics: Brushless motors are employed in devices such as drones, camera gimbals, computer cooling fans, and electric toothbrushes. These applications require compact and lightweight motors with low power consumption and precise control.
- Home Appliances: Brushless motors find applications in various home appliances, including refrigerators, washing machines, air conditioners, and fans. They provide energy-efficient operation and contribute to the overall performance and longevity of these appliances.
- Office Equipment: Brushless motors are used in printers, scanners, copiers, and other office equipment. They offer quiet operation, precise movement, and low power consumption, making them suitable for these applications.
- Automotive Systems: Brushless motors are increasingly utilized in automotive systems, including HVAC blowers, power windows, seat adjustment mechanisms, and electric power steering. They provide efficient and reliable operation while minimizing power consumption.
2. High-Power Applications:
Brushless motors are also capable of meeting the demands of high-power applications, offering excellent performance and reliability. They are suitable for applications that require high torque, rapid acceleration, and precise control at elevated power levels. Some examples of high-power applications where brushless motors are commonly used include:
- Electric Vehicles (EVs): Brushless motors are extensively employed in electric vehicles for propulsion and drivetrain systems. They offer high torque output, efficient power conversion, and precise control, enabling EVs to achieve high performance and extended range.
- Aerospace and Aviation: Brushless motors find applications in aircraft systems such as flight control surfaces, landing gear actuation, and environmental control systems. These applications require high-power motors with reliable and precise motion control capabilities.
- Industrial Automation: Brushless motors are utilized in industrial machinery and automation systems, including CNC machines, robotics, and conveyor systems. They provide high torque density, fast response times, and accurate positioning, enabling efficient and precise control in demanding industrial environments.
- Marine and Propulsion Systems: Brushless motors are used in marine applications, such as electric propulsion systems for boats and ships. They offer high power output, durability, and resistance to harsh environmental conditions.
These examples demonstrate that brushless motors are versatile and can be applied across a wide spectrum of power requirements. Whether in low-power or high-power applications, brushless motors provide advantages such as high efficiency, precise control, low maintenance, and improved performance. The specific power requirements and performance criteria of an application will determine the selection and customization of brushless motors to ensure optimal performance and reliability.
In which industries are brushless motors commonly employed, and what are their key roles?
Brushless motors find applications in a wide range of industries, thanks to their numerous advantages and capabilities. Here are some of the industries where brushless motors are commonly employed and their key roles:
1. Automotive Industry:
In the automotive industry, brushless motors are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs). They play a crucial role in providing propulsion for these vehicles, driving the wheels and ensuring efficient power delivery. Brushless motors offer high efficiency, precise control, and fast acceleration, making them ideal for electric drivetrains. Additionally, they are employed in various automotive subsystems such as electric power steering, HVAC systems, cooling fans, and braking systems.
2. Aerospace and Aviation:
Brushless motors have significant applications in the aerospace and aviation sectors. They are used in aircraft systems such as flight control surfaces, landing gear actuation, fuel pumps, and environmental control systems. Brushless motors provide reliable and precise motion control in critical aerospace applications, contributing to the safety and efficiency of aircraft operations. Their high power-to-weight ratio, compact size, and high-speed capabilities make them well-suited for aerospace requirements.
3. Robotics and Automation:
Brushless motors are extensively employed in robotics and automation systems. They power robotic arms, joints, and grippers, enabling accurate and controlled movements. Brushless motors offer high torque, precise position control, and rapid acceleration, making them vital for industrial robotics, collaborative robots (cobots), and automated manufacturing processes. Their compact size and efficiency also contribute to the design and performance of robotic systems.
4. Industrial Machinery and Equipment:
Brushless motors play a crucial role in various industrial machinery and equipment. They are used in machine tools, conveyors, pumps, compressors, and other industrial automation applications. Brushless motors provide reliable and efficient motion control, contributing to the productivity and performance of industrial processes. Their ability to handle high loads, operate at high speeds, and offer precise control makes them valuable in demanding industrial environments.
5. Medical and Healthcare:
In the medical and healthcare sector, brushless motors are employed in various medical devices and equipment. They are used in surgical tools, prosthetics, medical pumps, laboratory equipment, imaging systems, and more. Brushless motors offer quiet operation, precise control, and compact size, making them suitable for applications where accuracy, reliability, and patient comfort are critical.
6. Consumer Electronics:
Brushless motors are found in numerous consumer electronic devices. They power computer cooling fans, hard disk drives, drones, camera gimbals, electric toothbrushes, and other portable devices. Brushless motors in consumer electronics provide efficient and reliable operation while minimizing noise and vibration. Their small size, lightweight, and high-speed capabilities contribute to the design and functionality of modern consumer electronic products.
These are just a few examples of the industries where brushless motors are commonly employed. Their efficiency, reliability, precise control, compact size, and high-performance characteristics make them versatile and valuable in many other sectors as well. As technology continues to advance, brushless motors are likely to find new applications and play increasingly important roles in various industries.
editor by CX 2024-05-13
China high quality NEMA 17 23 34 42 57 86mm Brushless DC BLDC Electric Motor with Gearbox / Brake / Encoder / Controller 12V 24V 36V 48V 220V DC Servo Motor for Lawn Mower vacuum pump booster
Product Description
NEMA 57 86mm Brushless BLDC Electric Motor with Gearbox / Brake / Encoder / Controller 12V 24V 36V 48V 220V Dc Servo Motor for Lawn Mower
Product Description
Product Name: Brushless DC Motor
Number of Phase: 3 Phase
Number of Poles: 4 Poles /8 Poles /10 Poles
Rated Voltage: 12v /24v /36v /48v /310v
Rated Speed: 3000rpm /4000rpm /or customized
Rated Torque: Customized
Rated Current: Customized
Rated Power: 23w~2500W
Jkongmotor has a wide range of micro motor production lines in the industry, including Stepper Motor, DC Servo Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Planetary Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
42mm 24V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 24 | |||
Rated Speed | Rpm | 4000 | |||
Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 |
Peak Current | Amps | 1.8 | 3.3 | 4.8 | 6.3 |
Rated Power | W | 26 | 52.5 | 77.5 | 105 |
Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.75 |
Peak Current | Amps | 5.4 | 10.6 | 15.5 | 20 |
Back E.M.F | V/Krpm | 4.1 | 4.2 | 4.3 | 4.3 |
Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 |
Rotor Inertia | g.cm2 | 24 | 48 | 72 | 96 |
Body Length | mm | ||||
Weight | Kg | ||||
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
57mm 36V Brushless DC Motor Parameters:
Specification | Unit | Model | ||||
JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
Rated Power | W | 23 | 46 | 92 | 138 | 184 |
Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
Rotor Inertia | g.cm2 | 30 | 75 | 119 | 173 | 230 |
Body Length | mm | 37 | 47 | 67 | 87 | 107 |
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
60mm 48V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.3 | 0.6 | 0.9 | 1.2 |
Rated Current | Amps | 2.8 | 5.2 | 7.5 | 9.5 |
Rated Power | W | 94 | 188 | 283 | 377 |
Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.6 |
Peak Current | Amps | 8.4 | 15.6 | 22.5 | 28.5 |
Back E.M.F | V/Krpm | 12.1 | 12.6 | 12.4 | 13.3 |
Torque Constant | N.m/A | 0.116 | 0.12 | 0.118 | 0.127 |
Rotor Inertia | kg.cm2 | 0.24 | 0.48 | 0.72 | 0.96 |
Body Length | mm | 78 | 99 | 120 | 141 |
Weight | Kg | 0.85 | 1.25 | 1.65 | 2.05 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
80mm 48V BLDC Motor Parameters:
Specification | Unit | Model | |||
JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 4 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
Rated Current | Amps | 3 | 5.5 | 8 | 10.5 |
Rated Power | W | 110 | 220 | 330 | 440 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 |
Peak Current | Amps | 9 | 16.5 | 24 | 31.5 |
Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.1 | 13 |
Torque Constant | N.m/A | 0.13 | 0.127 | 0.126 | 0.124 |
Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
Body Length | mm | 78 | 98 | 118 | 138 |
Weight | Kg | 1.4 | 2 | 2.6 | 3.2 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
86mm 48V Dc Brushless Motor Parameters:
Specification | Unit | Model | ||||
JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
Rated Power | W | 110 | 220 | 330 | 440 | 660 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
Rotor Inertia | g.cm2 | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
110mm 310V Brushless Motor Parameters:
Specification | Unit | Model | |||
JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 310 | |||
Rated Speed | Rpm | 3400 | |||
Rated Torque | N.m | 2.38 | 3.3 | 5 | 6.6 |
Rated Current | Amps | 0.5 | 0.6 | 0.8 | 1 |
Rated Power | KW | 0.75 | 1.03 | 1.57 | 2.07 |
Back E.M.F | V/Krpm | 91.1 | 91.1 | 91.1 | 88.6 |
Torque Constant | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 |
Body Length | mm | 130 | 155 | 180 | 205 |
Sensor | Honeywell | ||||
Insulation Class | H |
Stepping Motor Customized
Planetary Gearbox Type:
Detailed Photos
Cnc Motor Kits Brushless dc Motor with Brake
Brushless Dc Motor with Planetary Gearbox Bldc Motor with Encoder
Brushless Dc Motor Brushed Dc Motor Hybrid Stepper Motor
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Package:
Certification:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
|
---|
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Where can individuals find reliable information and resources for learning more about brushless motors?
Individuals seeking reliable information and resources to learn more about brushless motors have several options available. Here are some recommended sources:
1. Manufacturer Websites:
Visit the websites of reputable brushless motor manufacturers. Manufacturers often provide detailed information about their products, including specifications, application guidelines, technical documentation, and educational resources. These websites can be a valuable source of accurate and up-to-date information about brushless motors.
2. Industry Associations and Organizations:
Explore industry associations and organizations related to electric motors, automation, or specific applications of brushless motors. These associations often provide educational materials, technical publications, webinars, and conferences that cover various aspects of motor technology. Examples include the Institute of Electrical and Electronics Engineers (IEEE), the American Society of Mechanical Engineers (ASME), or industry-specific associations like the Robotics Industries Association (RIA) or the Electric Motor Education and Research Foundation (EMERF).
3. Technical Forums and Online Communities:
Participate in technical forums and online communities focused on motors and related technologies. Platforms like Stack Exchange, Reddit, or specialized engineering forums often have dedicated sections where individuals can ask questions, learn from experts, and access valuable resources. Engaging with these communities can provide insights into real-world experiences and practical knowledge about brushless motors.
4. Books and Publications:
Consult books, textbooks, and technical publications that cover electric motors and motor control theory. Look for titles that specifically address brushless motor technology or broader topics such as electromechanical systems, power electronics, or mechatronics. Libraries, online bookstores, and academic institutions are good sources for finding relevant publications.
5. Online Tutorials and Courses:
Explore online tutorials and courses offered by educational platforms, engineering schools, or specialized training providers. Platforms such as Coursera, Udemy, or Khan Academy may offer courses related to electric motors, motor control, or mechatronics. These resources often provide structured learning experiences with video lectures, practical exercises, and assessments.
6. Research Papers and Technical Journals:
Access research papers and technical journals focused on electrical engineering, motor technology, or related fields. Platforms like IEEE Xplore, ResearchGate, or academic databases provide access to a wide range of scholarly articles and technical papers. These sources can offer in-depth knowledge about the latest advancements, research findings, and technical details related to brushless motors.
7. Industry Trade Shows and Exhibitions:
Attend industry trade shows and exhibitions that feature motor manufacturers, suppliers, and technology providers. These events often showcase the latest products, innovations, and advancements in motor technology. They also provide opportunities to interact with industry experts, attend technical presentations, and gather valuable information about brushless motors.
8. Online Product Catalogs and Datasheets:
Review online product catalogs and datasheets provided by motor manufacturers. These documents typically contain detailed specifications, performance data, and application notes for specific motor models. They can help individuals understand the capabilities, limitations, and features of different brushless motors.
Remember to critically evaluate the information obtained from various sources and cross-reference multiple resources to ensure accuracy and reliability. Brushless motor technology is a dynamic field, so staying updated with the latest research and industry developments is essential for gaining comprehensive knowledge.
What is the significance of commutation in brushless motor operation, and how is it achieved?
Commutation is a critical aspect of brushless motor operation as it determines the timing and sequence of current flow in the motor windings. It is the process by which the motor’s magnetic field is switched to generate continuous rotation. The significance of commutation lies in its ability to maintain proper alignment between the magnetic field produced by the stator and the rotor’s permanent magnets, resulting in smooth and efficient motor operation. Here’s a detailed explanation of the significance of commutation in brushless motor operation and how it is achieved:
1. Magnetic Field Alignment: Commutation ensures that the magnetic field produced by the motor’s stator windings is properly aligned with the permanent magnets on the rotor. This alignment is crucial for generating the necessary torque to drive the rotor and produce rotation. By switching the current flow in the motor windings at the right time and in the right sequence, commutation ensures that the stator’s magnetic field interacts effectively with the rotor’s magnets, producing continuous and smooth rotation.
2. Efficient Power Conversion: Commutation plays a vital role in efficient power conversion within the brushless motor. As the current flows through the motor windings, commutation switches the current path to maintain the desired direction of rotation. By timely switching the current flow, commutation minimizes power losses and maximizes the energy transfer between the power supply and the motor. This efficient power conversion results in improved motor performance, higher energy efficiency, and reduced heat generation.
3. Elimination of Brushes and Commutators: Unlike brushed motors that rely on mechanical brushes and commutators for current switching, brushless motors achieve commutation electronically. This eliminates the need for brushes and commutators, which are prone to wear, friction, and electrical arcing. By replacing these mechanical components with solid-state electronic commutation, brushless motors offer several advantages, including reduced maintenance requirements, longer lifespan, and improved reliability.
4. Precise Speed Control: Commutation in brushless motors enables precise speed control. By accurately timing and sequencing the current flow in the motor windings, the control system of a brushless motor can regulate the motor’s rotational speed. This precise speed control is crucial in applications that require specific speed requirements, such as robotics, electric vehicles, and industrial automation.
5. Commutation Methods: Brushless motors achieve commutation through various methods, the most common being sensor-based commutation and sensorless commutation. Sensor-based commutation utilizes position sensors, such as Hall effect sensors or encoders, to detect the rotor’s position and determine the appropriate timing and sequence of current switching. Sensorless commutation, on the other hand, estimates the rotor position based on the back electromotive force (EMF) generated in the motor windings. Advanced control algorithms and signal processing techniques are employed to accurately estimate the rotor position and achieve precise commutation without the need for additional sensors.
In summary, commutation is of significant importance in brushless motor operation. It ensures proper alignment of the magnetic fields, enables efficient power conversion, eliminates mechanical wear components, allows for precise speed control, and contributes to the overall performance and reliability of brushless motors. Through sensor-based or sensorless commutation methods, brushless motors achieve accurate and timely switching of current flow, resulting in smooth rotation and optimal motor performance.
What are the primary advantages of using brushless motors in various applications?
Brushless motors offer several advantages that make them preferred choices in various applications. Here are the primary advantages of using brushless motors:
1. High Efficiency:
Brushless motors are known for their high efficiency. The absence of brushes and commutators reduces friction and electrical losses, resulting in improved power conversion and energy efficiency. This efficiency translates into lower power consumption, reduced heat generation, and longer battery life in battery-powered applications. High efficiency makes brushless motors suitable for applications where energy efficiency is crucial, such as electric vehicles, renewable energy systems, and battery-operated devices.
2. Increased Reliability:
Brushless motors offer increased reliability compared to brushed motors. The lack of brushes and commutators eliminates common points of failure in brushed motors. Brushes can wear out and require periodic replacement, while commutators can experience electrical arcing and wear. By removing these components, brushless motors have longer lifespans, reduced maintenance requirements, and higher overall reliability. This advantage is particularly important in critical applications where downtime and maintenance costs must be minimized.
3. Precise Speed and Position Control:
Brushless motors provide precise speed and position control, making them suitable for applications that require accurate motion control. The electronic commutation in brushless motors allows for precise monitoring and adjustment of motor parameters, such as speed, torque, and direction. This level of control enables smooth and precise movements, making brushless motors ideal for robotics, CNC machines, automation systems, and other applications that demand precise positioning and motion control.
4. Compact Size and High Power Density:
Brushless motors have a compact design and high power density, making them suitable for applications where space is limited. The absence of brushes and commutators allows for a more streamlined motor design, reducing the overall size and weight of the motor. This compact size makes brushless motors ideal for applications with size constraints, such as drones, portable devices, and small appliances. Despite their compact size, brushless motors can deliver high power output, making them capable of driving demanding applications.
5. Reduced Electromagnetic Interference (EMI):
Brushless motors generate less electromagnetic interference (EMI) compared to brushed motors. The electronic commutation in brushless motors produces smoother and more controlled current waveforms, resulting in reduced EMI. This advantage is particularly important in applications where EMI can interfere with sensitive electronics or cause electromagnetic compatibility (EMC) issues. Brushless motors are commonly used in medical equipment, telecommunications, and audio/video equipment, where minimizing EMI is critical.
6. Higher Speed and Acceleration Capability:
Brushless motors offer higher speed and acceleration capabilities compared to brushed motors. The absence of brushes reduces friction and allows brushless motors to achieve higher rotational speeds. Additionally, the electronic commutation enables faster switching and control, resulting in faster acceleration and deceleration. These characteristics make brushless motors suitable for applications that require rapid movements, high-speed operation, and quick response times, such as robotics, industrial automation, and electric vehicles.
These advantages make brushless motors a preferred choice in a wide range of applications, including robotics, electric vehicles, aerospace, industrial automation, medical equipment, consumer electronics, and more. Their high efficiency, reliability, precise control, compact size, reduced EMI, and high-speed capabilities contribute to improved performance and enable innovative designs in various industries.
editor by CX 2024-05-08
China Professional CHINAMFG 12inch 36V 380W 30n. M 4096 PPR Encoder IP65 Electric Brushless Agv DC Wheel Hub Servo Motor for Patrol Robot vacuum pump booster
Product Description
Product Description
Feature:
1. The drive is integrated with the hub motor, easy to install and simple to debug
2. High torque, silent, low-speed operation can still be maintained smoothly
3. High protection level (IP65, IP67), no fear of dust, resistance to axial impact
4. Comes with a communication magnetoelectric encoder for servo control
5. Has RS485/CAN hardware interface, supports modbus/CAN SDO
6. It has overcurrent, overload, and over-temperature protection functions, which are more stable and reliable.
7. Has current closed loop, speed closed loop, and position closed loop function
8. Motor parameters and control parameters can be set through bus communication
9. Designed for the service robot industry, it has more industry-specific function
10. Customizable communication protocol, customizable special functions
Diameter size | 315mm |
Rated voltage | 36V DC/48V DC |
Output power | 380 W |
Rated current | 15A rms |
Rated torque | 30N.m |
Maximum speed | 250RPM (4.1m/s) |
Peak torque | 60 N.m |
Walking speed | 3m/s |
encoder | Magnetic encoder |
Hardness Class | A68 |
Protection class | IP65 \ IP67 |
Insulation Resistance | ≥200MΩ |
High voltage | 600VDC 1SEC 10mA |
Weight | 8.32kg |
Suggested load(2pcs) | Below 350kg |
Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
12Inch 30Nm servo hub motor Size Dimensions
High Speed 12V 24V 36V 40V 48V 72V 250W 300W 450W 500W 600W 750W 800 Watt 2800rpm 3000 Rpm Permanent Magnet BLDC Brushless Air Cooler DC Motor with Controller
– Adopt servo control algorithm
– Size from 4.5 inch to 12 inch optional
– Rated torque from 1.1nm to 30Nm optional
-UART, RS485 and CAN communication optional
-Single shaft or dual shaft optional
Customization is welcome.
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor To Choose
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
Samples: |
US$ 480/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Can you explain the role of magnetic fields in the operation of brushless motors?
In brushless motors, magnetic fields play a crucial role in the motor’s operation. These magnetic fields are generated by permanent magnets and electromagnets within the motor. Here’s a detailed explanation of the role of magnetic fields in brushless motors:
1. Permanent Magnets:
Brushless motors typically incorporate permanent magnets, often made of rare-earth materials like neodymium, in the rotor or the outer shell (stator) of the motor. These magnets create a steady magnetic field that interacts with the electromagnets in the motor’s stator. The permanent magnets establish a fixed magnetic flux pattern and provide a source of magnetic energy in the motor. The strength and arrangement of the permanent magnets determine the motor’s torque and power characteristics.
2. Electromagnets:
The stator of a brushless motor contains electromagnets, which are typically made of copper wire coils wound around iron cores. When an electric current flows through these coils, they generate magnetic fields. The interaction between the magnetic fields of the permanent magnets and the electromagnets is what enables the motor’s operation. By controlling the current flowing through the stator coils, the magnetic fields can be manipulated to produce rotational motion in the motor.
3. Magnetic Field Alignment:
The primary goal of the magnetic fields in a brushless motor is to achieve proper alignment between the rotor and the stator. As the magnetic fields interact, they create forces that cause the rotor to move in a rotational manner. The stator’s electromagnets generate magnetic fields that attract or repel the permanent magnets on the rotor, causing the rotor to rotate. By sequentially energizing different electromagnets in the stator, the magnetic field alignment is continuously adjusted, resulting in continuous rotation of the rotor.
4. Commutation:
In order to maintain the rotational motion, brushless motors employ a technique called commutation. Commutation involves switching the current flow to different stator coils at specific times during the rotation. This switching is coordinated with the position of the rotor to ensure smooth and continuous rotation. By changing the magnetic field orientation in the stator, the rotor is constantly pulled or pushed to follow the rotating magnetic field, allowing the motor to generate torque and maintain its rotational motion.
5. Sensor Feedback:
In some brushless motors, position sensors, such as Hall effect sensors or encoders, are used to provide feedback on the rotor’s position. These sensors detect the magnetic field changes as the rotor rotates and provide information to the motor controller. The motor controller uses this feedback to accurately determine the timing and sequence of stator coil energization, ensuring precise commutation and optimal motor performance.
6. Efficiency and Control:
The proper alignment and control of magnetic fields in brushless motors contribute to their efficiency and control characteristics. By using permanent magnets and carefully designed stator electromagnets, brushless motors can achieve high power density, reduced energy losses, and improved overall efficiency. Additionally, the ability to control the magnetic fields through precise commutation and feedback allows for precise speed control, torque control, and position control in various applications.
In summary, magnetic fields play a fundamental role in the operation of brushless motors. The interaction between permanent magnets and electromagnets, along with proper commutation and control, enables the conversion of electrical energy into rotational motion. Understanding and manipulating magnetic fields are essential for optimizing the performance, efficiency, and control of brushless motors in a wide range of applications.
What types of sensors are commonly used in brushless motors for feedback and control?
In brushless motors, various types of sensors are commonly used for feedback and control purposes. These sensors provide essential data to monitor and control the motor’s position, speed, and other parameters. Here are some of the commonly used sensors in brushless motors:
1. Hall Effect Sensors:
Hall effect sensors are widely used in brushless motors for commutation control. Typically, three Hall effect sensors are positioned around the motor’s stator to detect the position of the rotor’s permanent magnets. By sensing the magnetic field changes, the Hall effect sensors determine the rotor’s position relative to the stator. This information is crucial for the motor’s electronic controller to apply the correct current to the motor’s windings and ensure proper commutation.
2. Encoder Sensors:
Encoders are commonly employed in brushless motors for precise position control. There are two main types of encoders used: optical encoders and magnetic encoders. Optical encoders use an optical disc with patterns and a light-emitting diode (LED) and photodetector to detect the rotation of the motor’s shaft. Magnetic encoders, on the other hand, utilize magnetic fields and sensors to measure the shaft’s position. Encoders provide high-resolution position feedback and enable accurate closed-loop control of the motor’s position.
3. Resolver Sensors:
Resolvers are another type of position sensor used in brushless motors. They consist of a rotor and a stator with windings. As the rotor rotates, the resolver measures the angular position by detecting the voltages induced in the stator windings. Resolvers are known for their durability and resistance to harsh environmental conditions, making them suitable for various industrial applications.
4. Current Sensors:
Current sensors are used to measure the current flowing through the motor’s windings. They provide feedback on the motor’s electrical load and enable monitoring of the motor’s torque output. Current sensors can be based on different principles, such as Hall effect, shunt resistors, or current transformers. By measuring the motor’s current, the control system can adjust the motor’s performance and protect it from overcurrent conditions.
5. Temperature Sensors:
Temperature sensors are utilized to monitor the motor’s temperature and prevent overheating. These sensors can be thermocouples, thermistors, or integrated temperature sensors. By continuously monitoring the motor’s temperature, the control system can adjust the motor’s operation, activate cooling mechanisms, or trigger alarms and shutdowns if the temperature exceeds safe limits.
6. Speed Sensors:
Speed sensors are employed to measure the rotational speed of the motor. They provide feedback on the motor’s speed and enable closed-loop speed control. Speed sensors can be optical or magnetic, relying on the detection of changes in position or magnetic field patterns to determine the motor’s speed.
The specific combination and utilization of these sensors depend on the motor’s design, control system requirements, and application needs. By using these sensors, brushless motors can achieve precise control, accurate position feedback, and efficient operation, making them suitable for a wide range of applications in industries such as automotive, robotics, aerospace, and industrial automation.
What are the primary advantages of using brushless motors in various applications?
Brushless motors offer several advantages that make them preferred choices in various applications. Here are the primary advantages of using brushless motors:
1. High Efficiency:
Brushless motors are known for their high efficiency. The absence of brushes and commutators reduces friction and electrical losses, resulting in improved power conversion and energy efficiency. This efficiency translates into lower power consumption, reduced heat generation, and longer battery life in battery-powered applications. High efficiency makes brushless motors suitable for applications where energy efficiency is crucial, such as electric vehicles, renewable energy systems, and battery-operated devices.
2. Increased Reliability:
Brushless motors offer increased reliability compared to brushed motors. The lack of brushes and commutators eliminates common points of failure in brushed motors. Brushes can wear out and require periodic replacement, while commutators can experience electrical arcing and wear. By removing these components, brushless motors have longer lifespans, reduced maintenance requirements, and higher overall reliability. This advantage is particularly important in critical applications where downtime and maintenance costs must be minimized.
3. Precise Speed and Position Control:
Brushless motors provide precise speed and position control, making them suitable for applications that require accurate motion control. The electronic commutation in brushless motors allows for precise monitoring and adjustment of motor parameters, such as speed, torque, and direction. This level of control enables smooth and precise movements, making brushless motors ideal for robotics, CNC machines, automation systems, and other applications that demand precise positioning and motion control.
4. Compact Size and High Power Density:
Brushless motors have a compact design and high power density, making them suitable for applications where space is limited. The absence of brushes and commutators allows for a more streamlined motor design, reducing the overall size and weight of the motor. This compact size makes brushless motors ideal for applications with size constraints, such as drones, portable devices, and small appliances. Despite their compact size, brushless motors can deliver high power output, making them capable of driving demanding applications.
5. Reduced Electromagnetic Interference (EMI):
Brushless motors generate less electromagnetic interference (EMI) compared to brushed motors. The electronic commutation in brushless motors produces smoother and more controlled current waveforms, resulting in reduced EMI. This advantage is particularly important in applications where EMI can interfere with sensitive electronics or cause electromagnetic compatibility (EMC) issues. Brushless motors are commonly used in medical equipment, telecommunications, and audio/video equipment, where minimizing EMI is critical.
6. Higher Speed and Acceleration Capability:
Brushless motors offer higher speed and acceleration capabilities compared to brushed motors. The absence of brushes reduces friction and allows brushless motors to achieve higher rotational speeds. Additionally, the electronic commutation enables faster switching and control, resulting in faster acceleration and deceleration. These characteristics make brushless motors suitable for applications that require rapid movements, high-speed operation, and quick response times, such as robotics, industrial automation, and electric vehicles.
These advantages make brushless motors a preferred choice in a wide range of applications, including robotics, electric vehicles, aerospace, industrial automation, medical equipment, consumer electronics, and more. Their high efficiency, reliability, precise control, compact size, reduced EMI, and high-speed capabilities contribute to improved performance and enable innovative designs in various industries.
editor by CX 2024-04-15
China Good quality 57bl High Torque 12V 24V 36V 48V 60V Electrical Brushless DC Motor 30W 50W 75W 100W 200W 250W BLDC Geared Motor with Controller Brake Encoder Integrated vacuum pump brakes
Product Description
Below are only some typical models.
For more information or a customed motor, Pls contact us.
Option for :
customized shaft, performance, voltage, mounting, lead wires..
Option for:
Electric Brake, Planetary Gearbox, Worm Gearbox, Optical Encoder Integrated
Size 57mm brushless dc motors
Rated Voltage : 24 Volt
Option for 12v 24v 36v 48v 60v
Bearing | High quality ball bearing |
Poles | 4-poles 8-poles |
Protection class | IP40 IP54 option |
Insulation class | class: F |
Standard Version
High Torque Version
57mm Brushless DC Motor with Planetary Gear Box
ABOVE MODELS ARE ONLY TYPICAL MODELS
WE MAKE CUSTOMED VOLTAGE, WINDING, SHAFT, MOUNTING,
AND MOTOR ADDERS FOR ENCODER, GEARBOX, BRAKE…ETC
CONTROLLER INTEGRATED
PLANET VERSION, CONTROLLER BRAKE ENCODER INTEGRATED
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Shunt |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Number of Poles: | 8 |
Customization: |
Available
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Can you explain the role of magnetic fields in the operation of brushless motors?
In brushless motors, magnetic fields play a crucial role in the motor’s operation. These magnetic fields are generated by permanent magnets and electromagnets within the motor. Here’s a detailed explanation of the role of magnetic fields in brushless motors:
1. Permanent Magnets:
Brushless motors typically incorporate permanent magnets, often made of rare-earth materials like neodymium, in the rotor or the outer shell (stator) of the motor. These magnets create a steady magnetic field that interacts with the electromagnets in the motor’s stator. The permanent magnets establish a fixed magnetic flux pattern and provide a source of magnetic energy in the motor. The strength and arrangement of the permanent magnets determine the motor’s torque and power characteristics.
2. Electromagnets:
The stator of a brushless motor contains electromagnets, which are typically made of copper wire coils wound around iron cores. When an electric current flows through these coils, they generate magnetic fields. The interaction between the magnetic fields of the permanent magnets and the electromagnets is what enables the motor’s operation. By controlling the current flowing through the stator coils, the magnetic fields can be manipulated to produce rotational motion in the motor.
3. Magnetic Field Alignment:
The primary goal of the magnetic fields in a brushless motor is to achieve proper alignment between the rotor and the stator. As the magnetic fields interact, they create forces that cause the rotor to move in a rotational manner. The stator’s electromagnets generate magnetic fields that attract or repel the permanent magnets on the rotor, causing the rotor to rotate. By sequentially energizing different electromagnets in the stator, the magnetic field alignment is continuously adjusted, resulting in continuous rotation of the rotor.
4. Commutation:
In order to maintain the rotational motion, brushless motors employ a technique called commutation. Commutation involves switching the current flow to different stator coils at specific times during the rotation. This switching is coordinated with the position of the rotor to ensure smooth and continuous rotation. By changing the magnetic field orientation in the stator, the rotor is constantly pulled or pushed to follow the rotating magnetic field, allowing the motor to generate torque and maintain its rotational motion.
5. Sensor Feedback:
In some brushless motors, position sensors, such as Hall effect sensors or encoders, are used to provide feedback on the rotor’s position. These sensors detect the magnetic field changes as the rotor rotates and provide information to the motor controller. The motor controller uses this feedback to accurately determine the timing and sequence of stator coil energization, ensuring precise commutation and optimal motor performance.
6. Efficiency and Control:
The proper alignment and control of magnetic fields in brushless motors contribute to their efficiency and control characteristics. By using permanent magnets and carefully designed stator electromagnets, brushless motors can achieve high power density, reduced energy losses, and improved overall efficiency. Additionally, the ability to control the magnetic fields through precise commutation and feedback allows for precise speed control, torque control, and position control in various applications.
In summary, magnetic fields play a fundamental role in the operation of brushless motors. The interaction between permanent magnets and electromagnets, along with proper commutation and control, enables the conversion of electrical energy into rotational motion. Understanding and manipulating magnetic fields are essential for optimizing the performance, efficiency, and control of brushless motors in a wide range of applications.
Can brushless motors be used in both low-power and high-power applications?
Yes, brushless motors can be used in both low-power and high-power applications. The versatility and scalability of brushless motor technology allow them to be employed across a wide range of power requirements. Here’s how brushless motors are utilized in both low-power and high-power applications:
1. Low-Power Applications:
In low-power applications, brushless motors offer several advantages over other motor types. They are capable of delivering efficient and precise motion control even at low power levels. Some examples of low-power applications where brushless motors are commonly used include:
- Consumer Electronics: Brushless motors are employed in devices such as drones, camera gimbals, computer cooling fans, and electric toothbrushes. These applications require compact and lightweight motors with low power consumption and precise control.
- Home Appliances: Brushless motors find applications in various home appliances, including refrigerators, washing machines, air conditioners, and fans. They provide energy-efficient operation and contribute to the overall performance and longevity of these appliances.
- Office Equipment: Brushless motors are used in printers, scanners, copiers, and other office equipment. They offer quiet operation, precise movement, and low power consumption, making them suitable for these applications.
- Automotive Systems: Brushless motors are increasingly utilized in automotive systems, including HVAC blowers, power windows, seat adjustment mechanisms, and electric power steering. They provide efficient and reliable operation while minimizing power consumption.
2. High-Power Applications:
Brushless motors are also capable of meeting the demands of high-power applications, offering excellent performance and reliability. They are suitable for applications that require high torque, rapid acceleration, and precise control at elevated power levels. Some examples of high-power applications where brushless motors are commonly used include:
- Electric Vehicles (EVs): Brushless motors are extensively employed in electric vehicles for propulsion and drivetrain systems. They offer high torque output, efficient power conversion, and precise control, enabling EVs to achieve high performance and extended range.
- Aerospace and Aviation: Brushless motors find applications in aircraft systems such as flight control surfaces, landing gear actuation, and environmental control systems. These applications require high-power motors with reliable and precise motion control capabilities.
- Industrial Automation: Brushless motors are utilized in industrial machinery and automation systems, including CNC machines, robotics, and conveyor systems. They provide high torque density, fast response times, and accurate positioning, enabling efficient and precise control in demanding industrial environments.
- Marine and Propulsion Systems: Brushless motors are used in marine applications, such as electric propulsion systems for boats and ships. They offer high power output, durability, and resistance to harsh environmental conditions.
These examples demonstrate that brushless motors are versatile and can be applied across a wide spectrum of power requirements. Whether in low-power or high-power applications, brushless motors provide advantages such as high efficiency, precise control, low maintenance, and improved performance. The specific power requirements and performance criteria of an application will determine the selection and customization of brushless motors to ensure optimal performance and reliability.
What is a brushless motor, and how does it differ from traditional brushed motors?
A brushless motor is an electric motor that operates without the use of brushes and a commutator, unlike traditional brushed motors. Brushless motors rely on electronic commutation to control the power distribution to the motor’s windings, resulting in improved efficiency, reliability, and performance. Here are the key differences between brushless motors and traditional brushed motors:
1. Construction:
Brushed motors consist of a rotor (armature) and a stator. The rotor contains permanent magnets, and the stator consists of electromagnets. Brushes and a commutator are used to transfer power to the rotor and control the direction of current flow. In contrast, brushless motors have a stationary stator with windings and a rotor that contains permanent magnets. The power is supplied to the stator windings through an external controller that electronically commutates the motor.
2. Commutation:
In brushed motors, commutation is achieved mechanically through the brushes and commutator. The brushes make physical contact with the commutator, which switches the direction of current flow in the rotor windings as the motor rotates. This mechanical commutation causes friction, wear, and electrical arcing, leading to inefficiencies and limited lifespan. Brushless motors, on the other hand, employ electronic commutation. Sensors or Hall effect devices detect the rotor position, and the external controller determines the appropriate timing and sequence of current flow in the stator windings, eliminating the need for brushes and commutation mechanisms.
3. Efficiency:
Brushless motors are generally more efficient than brushed motors. The absence of brushes and commutator reduces friction and electrical losses, resulting in higher efficiency and improved power conversion. Brushed motors experience energy losses due to brush contact resistance and electrical arcing, which can reduce overall efficiency. Brushless motors can achieve efficiency levels of over 90%, while brushed motors typically have efficiencies ranging from 75% to 85%.
4. Maintenance:
Brushless motors require less maintenance compared to brushed motors. The brushes in brushed motors wear over time and need periodic replacement. Additionally, the commutator may require cleaning or resurfacing. In contrast, brushless motors have no brushes or commutator, eliminating the need for brush replacement and commutator maintenance. This makes brushless motors more reliable and reduces downtime and maintenance costs.
5. Lifespan:
The lifespan of brushless motors is generally longer than that of brushed motors. The absence of brushes and commutator reduces wear and electrical arcing, which are common causes of failure in brushed motors. Brushless motors can operate for thousands of hours without requiring major maintenance, while brushed motors typically have a shorter lifespan due to brush and commutator wear.
6. Control and Performance:
Brushless motors offer more precise control and better performance compared to brushed motors. The electronic commutation in brushless motors allows for finer control of the motor’s speed, torque, and direction. The external controller can adjust the motor’s parameters dynamically, enabling smoother operation and better responsiveness. Brushless motors also have higher torque-to-weight ratios, faster acceleration, and lower inertia, making them suitable for applications requiring high-performance and precise motion control.
These differences make brushless motors advantageous in many applications where efficiency, reliability, and precise control are crucial. They are commonly used in industries such as robotics, aerospace, electric vehicles, and industrial automation, where high-performance and long-lasting motors are required.
editor by CX 2024-04-03
China Standard RS485 Canopen Pulse Optional RoHS CE Reach 17bit Absolute Encoder Driver 0.64nm Integrated 3000rpm 400W 48V Brushless DC Servo Motor with Gearbox Brake Fan vacuum pump
Product Description
Product Description
Model naming rules for low voltage integrated dc servo motor
1. Company name abbreviation
2. Product series model, indicating that the motor is an IDS series, referring to the acronym for integrated DC servo
3. Frame number (42/57/60/80), expressed in millimeters by the dimensions of the motor casing and mounting plate
4. Control method optional (P/R/C) P represents pulse, R represents RS485, and C represents CANopen bus
5. The motor model, such as (01/02/03/04/05/06), represents the model of the motor 6.Encoder type: A represents a 17 bit single turn absolute encoder
Characteristics of Integrated Dc Servo Motor
1. Compact: Integrated design of integrated drive motor Easy installation, small footprint, and simple wiring.
2. Multiple motion control modes: Supports the CiA402 standard protocol, including Relative position mode, absolute position mode, speed Mode, torque mode, and CHINAMFG regression mode.
3. low-power consumption: Adopting low internal resistance MOS to ensure motor performance Excellent torque utilization while reducing motor power consumption And heat generation, effectively extending the service life of
the motor.
4. control mode: Supports pulse/RS485/CANopen.
5. Multi segment position speed function: With multi segment position function and multi segment speed function.
6. Safe and reliable: Driver built-in in place and alarm output signal Convenient for upper computer detection and control built-in Multiple alarm functions such as over differential, over undervoltage, and over temperature Can ensure the safe operation of processing equipment.
Integrated solution for precision control motors
Traditional split solution
Features:
1. Adopting a new 32-bit M4+core with 120M or 240M main frequency
2. Stable torque characteristics from low to high speeds, with high speed and precision
3. Equipped with brake resistor interface to prevent damage to the electromechanical braking system
4. Wide speed range, low temperature rise, and high efficiency
5. Integrated motor and drive, compact size, simple wiring, and drive Good compatibility with the motor
6. Equipped with overcurrent, overvoltage, over temperature, and over differential protection functions
7. Configure a 17bit single turn absolute encoder
Communication method:
1. Pulse type
2. RS485 MOdbus RTU network type
3. CANopen network type
Protection level:
Waterproof type: IP30, IP54, IP65, optional
Usage:
Medical equipment, logistics transportation, industrial automation, textile machinery, laser, drawing, traditional Chinese
medicine ingredient industry, etc
Product Parameters
42mm Integrated Servo Motor (Gearbox optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS42-P01A | 26 | 24 | 1.8 | 4000 | 0.0625 | 61 | 17bit | Pulse | RS485 | CANopen |
JKIDS42-P02A | 53 | 24 | 3.3 | 4000 | 0.125 | 81 | 17bit | Pulse | RS485 | CANopen |
JKIDS42-P03A | 78 | 24 | 4.5 | 4000 | 0.185 | 101 | 17bit | Pulse | RS485 | CANopen |
JKIDS42-P04A | 78 | 24 | 4.5 | 3000 | 0.25 | 120 | 17bit | Pulse | RS485 | CANopen |
Product Drawing
Product Images
57mm Integrated Servo Motor (Gearbox / Brake optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS57-P01A | 91 | 24/36 | 3.5 | 3000 | 0.29 | 101 | 17bit | pulse | RS485 | CANopen |
JKIDS57-P02A | 140 | 24/36 | 5.4 | 3000 | 0.45 | 121 | 17bit | pulse | RS485 | CANopen |
JKIDS57-P03A | 200 | 36/48 | 7.5 | 3000 | 0.64 | 141 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
60mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS60-P01A | 200 | 24 | 12 | 3000 | 0.64 | 94 | 17bit | pulse | RS485 | CANopen |
JKIDS60-P02A | 400 | 48 | 11 | 3000 | 1.27 | 112 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
80mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional)
Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
JKIDS80-P01A | 750 | 48/72 | 19/12 | 3000 | 2.4 | 155 | 17bit | pulse | RS485 | CANopen |
JKIDS80-P02A | 1000 | 72 | 17 | 3000 | 3.2 | 175 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Certification:
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Application: | Industrial, Power Tools, Medical Equipment |
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Operating Speed: | High Speed |
Excitation Mode: | Shunt |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What factors should be considered when selecting a brushless motor for a specific application?
When selecting a brushless motor for a specific application, several factors need to be considered to ensure optimal performance and compatibility. Here are the key factors to take into account:
1. Power and Torque Requirements:
Determine the power and torque requirements of the application. This includes considering the desired operating speed, acceleration, and load characteristics. Select a brushless motor that can deliver the required power and torque output within the application’s operating range. Consider factors such as the motor’s power rating, torque density, and speed-torque characteristics.
2. Size and Form Factor:
Evaluate the space available for motor installation. Consider the physical dimensions and form factor of the motor to ensure it can fit within the application’s constraints. Additionally, consider the weight of the motor, especially in applications where weight is a critical factor, such as drones or portable devices.
3. Environmental Conditions:
Assess the environmental conditions in which the motor will operate. Consider factors such as temperature extremes, humidity, dust, and vibration levels. Choose a brushless motor that is designed to withstand and perform reliably in the specific environmental conditions of the application. Look for motors with appropriate protection ratings (e.g., IP ratings) and robust construction.
4. Efficiency and Energy Consumption:
Consider the desired energy efficiency of the application. Select a brushless motor with high efficiency to minimize energy consumption and maximize overall system efficiency. Efficiency can be influenced by factors such as motor design, winding configuration, and the use of advanced control techniques. Look for motors with high efficiency ratings or specific certifications, such as IE (International Efficiency) classifications.
5. Control and Feedback Requirements:
Evaluate the control and feedback requirements of the application. Determine if sensorless control or position feedback through sensors (e.g., encoders) is necessary for precise speed or position control. Consider the compatibility of the motor’s control interfaces and communication protocols with the application’s control system. Some applications may require motors with built-in control electronics or compatibility with specific motor controllers.
6. Operating Voltage and Power Supply:
Determine the available power supply and the operating voltage range of the application. Select a brushless motor that operates within the available voltage range and is compatible with the power supply infrastructure. Consider factors such as voltage ratings, current requirements, and the availability of appropriate power supply units or motor drives.
7. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the application. Consider factors such as the motor’s rated lifetime, bearing type, insulation class, and overall build quality. Look for motors from reputable manufacturers with a track record of producing reliable and durable products. Consider the availability of maintenance and support services.
8. Cost and Budget:
Consider the cost and budget limitations of the application. Balance the desired motor performance and features with the available budget. Compare the costs of different motor options, taking into account factors such as initial purchase cost, maintenance requirements, and potential energy savings over the motor’s lifetime.
9. Application-Specific Considerations:
Take into account any application-specific requirements or constraints. This may include factors such as regulatory compliance, specific certifications (e.g., safety or industry-specific certifications), compatibility with other system components, and any unique operational or functional requirements of the application.
By carefully considering these factors, you can select a brushless motor that is well-suited for the specific application, ensuring optimal performance, efficiency, reliability, and compatibility.
Are there specific applications where brushless motors are more suitable than others?
Yes, there are specific applications where brushless motors are more suitable than others. The unique characteristics and advantages of brushless motors make them well-suited for certain types of applications. Here are some examples:
1. Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs):
Brushless motors are highly suitable for EVs and HEVs due to their high efficiency, precise control, and fast acceleration capabilities. They are commonly used in electric drivetrains to provide propulsion and drive the wheels. Brushless motors contribute to the overall energy efficiency of electric vehicles and help maximize the range and performance.
2. Robotics and Automation:
Brushless motors are extensively employed in robotics and automation systems. They offer high torque, precise position control, and rapid acceleration, making them ideal for robotic arms, joints, and grippers. Brushless motors enable accurate and controlled movements, contributing to the efficiency and productivity of industrial and collaborative robots.
3. Aerospace and Aviation:
Brushless motors find applications in the aerospace and aviation sectors. They are used in aircraft systems such as flight control surfaces, landing gear actuation, fuel pumps, and environmental control systems. Brushless motors provide reliable and precise motion control in critical aerospace applications, contributing to the safety and efficiency of aircraft operations.
4. Medical and Healthcare:
In the medical and healthcare sector, brushless motors are employed in various medical devices and equipment. They are used in surgical tools, prosthetics, medical pumps, laboratory equipment, imaging systems, and more. Brushless motors offer quiet operation, precise control, and compact size, making them suitable for applications where accuracy, reliability, and patient comfort are critical.
5. Industrial Machinery and Equipment:
Brushless motors play a crucial role in various industrial machinery and equipment. They are used in machine tools, conveyors, pumps, compressors, and other industrial automation applications. Brushless motors provide reliable and efficient motion control, contributing to the productivity and performance of industrial processes.
6. Consumer Electronics:
Brushless motors are found in numerous consumer electronic devices. They power computer cooling fans, hard disk drives, drones, camera gimbals, electric toothbrushes, and other portable devices. Brushless motors in consumer electronics provide efficient and reliable operation while minimizing noise and vibration. Their small size, lightweight, and high-speed capabilities contribute to the design and functionality of modern consumer electronic products.
These are just a few examples of applications where brushless motors are more suitable than others. However, it’s important to note that brushless motors have a wide range of applications and can be utilized in various industries and systems where efficient and precise motion control is required. The specific requirements of an application, such as power, speed, torque, size, and control, will determine the suitability of brushless motors.
In which industries are brushless motors commonly employed, and what are their key roles?
Brushless motors find applications in a wide range of industries, thanks to their numerous advantages and capabilities. Here are some of the industries where brushless motors are commonly employed and their key roles:
1. Automotive Industry:
In the automotive industry, brushless motors are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs). They play a crucial role in providing propulsion for these vehicles, driving the wheels and ensuring efficient power delivery. Brushless motors offer high efficiency, precise control, and fast acceleration, making them ideal for electric drivetrains. Additionally, they are employed in various automotive subsystems such as electric power steering, HVAC systems, cooling fans, and braking systems.
2. Aerospace and Aviation:
Brushless motors have significant applications in the aerospace and aviation sectors. They are used in aircraft systems such as flight control surfaces, landing gear actuation, fuel pumps, and environmental control systems. Brushless motors provide reliable and precise motion control in critical aerospace applications, contributing to the safety and efficiency of aircraft operations. Their high power-to-weight ratio, compact size, and high-speed capabilities make them well-suited for aerospace requirements.
3. Robotics and Automation:
Brushless motors are extensively employed in robotics and automation systems. They power robotic arms, joints, and grippers, enabling accurate and controlled movements. Brushless motors offer high torque, precise position control, and rapid acceleration, making them vital for industrial robotics, collaborative robots (cobots), and automated manufacturing processes. Their compact size and efficiency also contribute to the design and performance of robotic systems.
4. Industrial Machinery and Equipment:
Brushless motors play a crucial role in various industrial machinery and equipment. They are used in machine tools, conveyors, pumps, compressors, and other industrial automation applications. Brushless motors provide reliable and efficient motion control, contributing to the productivity and performance of industrial processes. Their ability to handle high loads, operate at high speeds, and offer precise control makes them valuable in demanding industrial environments.
5. Medical and Healthcare:
In the medical and healthcare sector, brushless motors are employed in various medical devices and equipment. They are used in surgical tools, prosthetics, medical pumps, laboratory equipment, imaging systems, and more. Brushless motors offer quiet operation, precise control, and compact size, making them suitable for applications where accuracy, reliability, and patient comfort are critical.
6. Consumer Electronics:
Brushless motors are found in numerous consumer electronic devices. They power computer cooling fans, hard disk drives, drones, camera gimbals, electric toothbrushes, and other portable devices. Brushless motors in consumer electronics provide efficient and reliable operation while minimizing noise and vibration. Their small size, lightweight, and high-speed capabilities contribute to the design and functionality of modern consumer electronic products.
These are just a few examples of the industries where brushless motors are commonly employed. Their efficiency, reliability, precise control, compact size, and high-performance characteristics make them versatile and valuable in many other sectors as well. As technology continues to advance, brushless motors are likely to find new applications and play increasingly important roles in various industries.
editor by CX 2024-04-03
China manufacturer 57bl High Torque 12V 24V 36V 48V 60V Electrical Brushless DC Motor 30W 50W 75W 100W 200W 250W BLDC Geared Motor with Controller Brake Encoder Integrated manufacturer
Product Description
Below are only some typical models.
For more information or a customed motor, Pls contact us.
Option for :
customized shaft, performance, voltage, mounting, lead wires..
Option for:
Electric Brake, Planetary Gearbox, Worm Gearbox, Optical Encoder Integrated
Size 57mm brushless dc motors
Rated Voltage : 24 Volt
Option for 12v 24v 36v 48v 60v
Bearing | High quality ball bearing |
Poles | 4-poles 8-poles |
Protection class | IP40 IP54 option |
Insulation class | class: F |
Standard Version
High Torque Version
57mm Brushless DC Motor with Planetary Gear Box
ABOVE MODELS ARE ONLY TYPICAL MODELS
WE MAKE CUSTOMED VOLTAGE, WINDING, SHAFT, MOUNTING,
AND MOTOR ADDERS FOR ENCODER, GEARBOX, BRAKE…ETC
CONTROLLER INTEGRATED
PLANET VERSION, CONTROLLER BRAKE ENCODER INTEGRATED
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Shunt |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Number of Poles: | 8 |
Customization: |
Available
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Where can individuals find reliable information and resources for learning more about brushless motors?
Individuals seeking reliable information and resources to learn more about brushless motors have several options available. Here are some recommended sources:
1. Manufacturer Websites:
Visit the websites of reputable brushless motor manufacturers. Manufacturers often provide detailed information about their products, including specifications, application guidelines, technical documentation, and educational resources. These websites can be a valuable source of accurate and up-to-date information about brushless motors.
2. Industry Associations and Organizations:
Explore industry associations and organizations related to electric motors, automation, or specific applications of brushless motors. These associations often provide educational materials, technical publications, webinars, and conferences that cover various aspects of motor technology. Examples include the Institute of Electrical and Electronics Engineers (IEEE), the American Society of Mechanical Engineers (ASME), or industry-specific associations like the Robotics Industries Association (RIA) or the Electric Motor Education and Research Foundation (EMERF).
3. Technical Forums and Online Communities:
Participate in technical forums and online communities focused on motors and related technologies. Platforms like Stack Exchange, Reddit, or specialized engineering forums often have dedicated sections where individuals can ask questions, learn from experts, and access valuable resources. Engaging with these communities can provide insights into real-world experiences and practical knowledge about brushless motors.
4. Books and Publications:
Consult books, textbooks, and technical publications that cover electric motors and motor control theory. Look for titles that specifically address brushless motor technology or broader topics such as electromechanical systems, power electronics, or mechatronics. Libraries, online bookstores, and academic institutions are good sources for finding relevant publications.
5. Online Tutorials and Courses:
Explore online tutorials and courses offered by educational platforms, engineering schools, or specialized training providers. Platforms such as Coursera, Udemy, or Khan Academy may offer courses related to electric motors, motor control, or mechatronics. These resources often provide structured learning experiences with video lectures, practical exercises, and assessments.
6. Research Papers and Technical Journals:
Access research papers and technical journals focused on electrical engineering, motor technology, or related fields. Platforms like IEEE Xplore, ResearchGate, or academic databases provide access to a wide range of scholarly articles and technical papers. These sources can offer in-depth knowledge about the latest advancements, research findings, and technical details related to brushless motors.
7. Industry Trade Shows and Exhibitions:
Attend industry trade shows and exhibitions that feature motor manufacturers, suppliers, and technology providers. These events often showcase the latest products, innovations, and advancements in motor technology. They also provide opportunities to interact with industry experts, attend technical presentations, and gather valuable information about brushless motors.
8. Online Product Catalogs and Datasheets:
Review online product catalogs and datasheets provided by motor manufacturers. These documents typically contain detailed specifications, performance data, and application notes for specific motor models. They can help individuals understand the capabilities, limitations, and features of different brushless motors.
Remember to critically evaluate the information obtained from various sources and cross-reference multiple resources to ensure accuracy and reliability. Brushless motor technology is a dynamic field, so staying updated with the latest research and industry developments is essential for gaining comprehensive knowledge.
Can brushless motors be used in both low-power and high-power applications?
Yes, brushless motors can be used in both low-power and high-power applications. The versatility and scalability of brushless motor technology allow them to be employed across a wide range of power requirements. Here’s how brushless motors are utilized in both low-power and high-power applications:
1. Low-Power Applications:
In low-power applications, brushless motors offer several advantages over other motor types. They are capable of delivering efficient and precise motion control even at low power levels. Some examples of low-power applications where brushless motors are commonly used include:
- Consumer Electronics: Brushless motors are employed in devices such as drones, camera gimbals, computer cooling fans, and electric toothbrushes. These applications require compact and lightweight motors with low power consumption and precise control.
- Home Appliances: Brushless motors find applications in various home appliances, including refrigerators, washing machines, air conditioners, and fans. They provide energy-efficient operation and contribute to the overall performance and longevity of these appliances.
- Office Equipment: Brushless motors are used in printers, scanners, copiers, and other office equipment. They offer quiet operation, precise movement, and low power consumption, making them suitable for these applications.
- Automotive Systems: Brushless motors are increasingly utilized in automotive systems, including HVAC blowers, power windows, seat adjustment mechanisms, and electric power steering. They provide efficient and reliable operation while minimizing power consumption.
2. High-Power Applications:
Brushless motors are also capable of meeting the demands of high-power applications, offering excellent performance and reliability. They are suitable for applications that require high torque, rapid acceleration, and precise control at elevated power levels. Some examples of high-power applications where brushless motors are commonly used include:
- Electric Vehicles (EVs): Brushless motors are extensively employed in electric vehicles for propulsion and drivetrain systems. They offer high torque output, efficient power conversion, and precise control, enabling EVs to achieve high performance and extended range.
- Aerospace and Aviation: Brushless motors find applications in aircraft systems such as flight control surfaces, landing gear actuation, and environmental control systems. These applications require high-power motors with reliable and precise motion control capabilities.
- Industrial Automation: Brushless motors are utilized in industrial machinery and automation systems, including CNC machines, robotics, and conveyor systems. They provide high torque density, fast response times, and accurate positioning, enabling efficient and precise control in demanding industrial environments.
- Marine and Propulsion Systems: Brushless motors are used in marine applications, such as electric propulsion systems for boats and ships. They offer high power output, durability, and resistance to harsh environmental conditions.
These examples demonstrate that brushless motors are versatile and can be applied across a wide spectrum of power requirements. Whether in low-power or high-power applications, brushless motors provide advantages such as high efficiency, precise control, low maintenance, and improved performance. The specific power requirements and performance criteria of an application will determine the selection and customization of brushless motors to ensure optimal performance and reliability.
What is a brushless motor, and how does it differ from traditional brushed motors?
A brushless motor is an electric motor that operates without the use of brushes and a commutator, unlike traditional brushed motors. Brushless motors rely on electronic commutation to control the power distribution to the motor’s windings, resulting in improved efficiency, reliability, and performance. Here are the key differences between brushless motors and traditional brushed motors:
1. Construction:
Brushed motors consist of a rotor (armature) and a stator. The rotor contains permanent magnets, and the stator consists of electromagnets. Brushes and a commutator are used to transfer power to the rotor and control the direction of current flow. In contrast, brushless motors have a stationary stator with windings and a rotor that contains permanent magnets. The power is supplied to the stator windings through an external controller that electronically commutates the motor.
2. Commutation:
In brushed motors, commutation is achieved mechanically through the brushes and commutator. The brushes make physical contact with the commutator, which switches the direction of current flow in the rotor windings as the motor rotates. This mechanical commutation causes friction, wear, and electrical arcing, leading to inefficiencies and limited lifespan. Brushless motors, on the other hand, employ electronic commutation. Sensors or Hall effect devices detect the rotor position, and the external controller determines the appropriate timing and sequence of current flow in the stator windings, eliminating the need for brushes and commutation mechanisms.
3. Efficiency:
Brushless motors are generally more efficient than brushed motors. The absence of brushes and commutator reduces friction and electrical losses, resulting in higher efficiency and improved power conversion. Brushed motors experience energy losses due to brush contact resistance and electrical arcing, which can reduce overall efficiency. Brushless motors can achieve efficiency levels of over 90%, while brushed motors typically have efficiencies ranging from 75% to 85%.
4. Maintenance:
Brushless motors require less maintenance compared to brushed motors. The brushes in brushed motors wear over time and need periodic replacement. Additionally, the commutator may require cleaning or resurfacing. In contrast, brushless motors have no brushes or commutator, eliminating the need for brush replacement and commutator maintenance. This makes brushless motors more reliable and reduces downtime and maintenance costs.
5. Lifespan:
The lifespan of brushless motors is generally longer than that of brushed motors. The absence of brushes and commutator reduces wear and electrical arcing, which are common causes of failure in brushed motors. Brushless motors can operate for thousands of hours without requiring major maintenance, while brushed motors typically have a shorter lifespan due to brush and commutator wear.
6. Control and Performance:
Brushless motors offer more precise control and better performance compared to brushed motors. The electronic commutation in brushless motors allows for finer control of the motor’s speed, torque, and direction. The external controller can adjust the motor’s parameters dynamically, enabling smoother operation and better responsiveness. Brushless motors also have higher torque-to-weight ratios, faster acceleration, and lower inertia, making them suitable for applications requiring high-performance and precise motion control.
These differences make brushless motors advantageous in many applications where efficiency, reliability, and precise control are crucial. They are commonly used in industries such as robotics, aerospace, electric vehicles, and industrial automation, where high-performance and long-lasting motors are required.
editor by CX 2023-11-30
China Best Sales NEMA 17 23 34 42 57 86mm Brushless DC BLDC Electric Motor with Gearbox / Brake / Encoder / Controller 12V 24V 36V 48V 220V DC Servo Motor for Lawn Mower with Hot selling
Product Description
NEMA 57 86mm Brushless BLDC Electric Motor with Gearbox / Brake / Encoder / Controller 12V 24V 36V 48V 220V Dc Servo Motor for Lawn Mower
Product Description
Product Name: Brushless DC Motor
Number of Phase: 3 Phase
Number of Poles: 4 Poles /8 Poles /10 Poles
Rated Voltage: 12v /24v /36v /48v /310v
Rated Speed: 3000rpm /4000rpm /or customized
Rated Torque: Customized
Rated Current: Customized
Rated Power: 23w~2500W
Jkongmotor has a wide range of micro motor production lines in the industry, including Stepper Motor, DC Servo Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Planetary Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
42mm 24V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 24 | |||
Rated Speed | Rpm | 4000 | |||
Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 |
Peak Current | Amps | 1.8 | 3.3 | 4.8 | 6.3 |
Rated Power | W | 26 | 52.5 | 77.5 | 105 |
Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.75 |
Peak Current | Amps | 5.4 | 10.6 | 15.5 | 20 |
Back E.M.F | V/Krpm | 4.1 | 4.2 | 4.3 | 4.3 |
Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 |
Rotor Inertia | g.cm2 | 24 | 48 | 72 | 96 |
Body Length | mm | ||||
Weight | Kg | ||||
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
57mm 36V Brushless DC Motor Parameters:
Specification | Unit | Model | ||||
JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
Rated Power | W | 23 | 46 | 92 | 138 | 184 |
Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
Rotor Inertia | g.cm2 | 30 | 75 | 119 | 173 | 230 |
Body Length | mm | 37 | 47 | 67 | 87 | 107 |
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
60mm 48V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.3 | 0.6 | 0.9 | 1.2 |
Rated Current | Amps | 2.8 | 5.2 | 7.5 | 9.5 |
Rated Power | W | 94 | 188 | 283 | 377 |
Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.6 |
Peak Current | Amps | 8.4 | 15.6 | 22.5 | 28.5 |
Back E.M.F | V/Krpm | 12.1 | 12.6 | 12.4 | 13.3 |
Torque Constant | N.m/A | 0.116 | 0.12 | 0.118 | 0.127 |
Rotor Inertia | kg.cm2 | 0.24 | 0.48 | 0.72 | 0.96 |
Body Length | mm | 78 | 99 | 120 | 141 |
Weight | Kg | 0.85 | 1.25 | 1.65 | 2.05 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
80mm 48V BLDC Motor Parameters:
Specification | Unit | Model | |||
JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 4 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
Rated Current | Amps | 3 | 5.5 | 8 | 10.5 |
Rated Power | W | 110 | 220 | 330 | 440 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 |
Peak Current | Amps | 9 | 16.5 | 24 | 31.5 |
Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.1 | 13 |
Torque Constant | N.m/A | 0.13 | 0.127 | 0.126 | 0.124 |
Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
Body Length | mm | 78 | 98 | 118 | 138 |
Weight | Kg | 1.4 | 2 | 2.6 | 3.2 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
86mm 48V Dc Brushless Motor Parameters:
Specification | Unit | Model | ||||
JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
Rated Power | W | 110 | 220 | 330 | 440 | 660 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
Rotor Inertia | g.cm2 | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
110mm 310V Brushless Motor Parameters:
Specification | Unit | Model | |||
JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 310 | |||
Rated Speed | Rpm | 3400 | |||
Rated Torque | N.m | 2.38 | 3.3 | 5 | 6.6 |
Rated Current | Amps | 0.5 | 0.6 | 0.8 | 1 |
Rated Power | KW | 0.75 | 1.03 | 1.57 | 2.07 |
Back E.M.F | V/Krpm | 91.1 | 91.1 | 91.1 | 88.6 |
Torque Constant | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 |
Body Length | mm | 130 | 155 | 180 | 205 |
Sensor | Honeywell | ||||
Insulation Class | H |
Stepping Motor Customized
Planetary Gearbox Type:
Detailed Photos
Cnc Motor Kits Brushless dc Motor with Brake
Brushless Dc Motor with Planetary Gearbox Bldc Motor with Encoder
Brushless Dc Motor Brushed Dc Motor Hybrid Stepper Motor
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Package:
Certification:
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
|
---|
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
What factors should be considered when selecting a brushless motor for a specific application?
When selecting a brushless motor for a specific application, several factors need to be considered to ensure optimal performance and compatibility. Here are the key factors to take into account:
1. Power and Torque Requirements:
Determine the power and torque requirements of the application. This includes considering the desired operating speed, acceleration, and load characteristics. Select a brushless motor that can deliver the required power and torque output within the application’s operating range. Consider factors such as the motor’s power rating, torque density, and speed-torque characteristics.
2. Size and Form Factor:
Evaluate the space available for motor installation. Consider the physical dimensions and form factor of the motor to ensure it can fit within the application’s constraints. Additionally, consider the weight of the motor, especially in applications where weight is a critical factor, such as drones or portable devices.
3. Environmental Conditions:
Assess the environmental conditions in which the motor will operate. Consider factors such as temperature extremes, humidity, dust, and vibration levels. Choose a brushless motor that is designed to withstand and perform reliably in the specific environmental conditions of the application. Look for motors with appropriate protection ratings (e.g., IP ratings) and robust construction.
4. Efficiency and Energy Consumption:
Consider the desired energy efficiency of the application. Select a brushless motor with high efficiency to minimize energy consumption and maximize overall system efficiency. Efficiency can be influenced by factors such as motor design, winding configuration, and the use of advanced control techniques. Look for motors with high efficiency ratings or specific certifications, such as IE (International Efficiency) classifications.
5. Control and Feedback Requirements:
Evaluate the control and feedback requirements of the application. Determine if sensorless control or position feedback through sensors (e.g., encoders) is necessary for precise speed or position control. Consider the compatibility of the motor’s control interfaces and communication protocols with the application’s control system. Some applications may require motors with built-in control electronics or compatibility with specific motor controllers.
6. Operating Voltage and Power Supply:
Determine the available power supply and the operating voltage range of the application. Select a brushless motor that operates within the available voltage range and is compatible with the power supply infrastructure. Consider factors such as voltage ratings, current requirements, and the availability of appropriate power supply units or motor drives.
7. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the application. Consider factors such as the motor’s rated lifetime, bearing type, insulation class, and overall build quality. Look for motors from reputable manufacturers with a track record of producing reliable and durable products. Consider the availability of maintenance and support services.
8. Cost and Budget:
Consider the cost and budget limitations of the application. Balance the desired motor performance and features with the available budget. Compare the costs of different motor options, taking into account factors such as initial purchase cost, maintenance requirements, and potential energy savings over the motor’s lifetime.
9. Application-Specific Considerations:
Take into account any application-specific requirements or constraints. This may include factors such as regulatory compliance, specific certifications (e.g., safety or industry-specific certifications), compatibility with other system components, and any unique operational or functional requirements of the application.
By carefully considering these factors, you can select a brushless motor that is well-suited for the specific application, ensuring optimal performance, efficiency, reliability, and compatibility.
Are there different configurations of brushless motors, and how do they differ?
Yes, there are different configurations of brushless motors, each designed to meet specific application requirements and operating conditions. These configurations differ in terms of the arrangement of the motor components, such as the rotor, stator, and magnet configuration. Here’s a detailed explanation of the various configurations of brushless motors and how they differ:
- Outrunner Configuration: In an outrunner configuration, the rotor is located on the outside of the stator. The rotor consists of a ring-shaped permanent magnet assembly with multiple magnetic poles, while the stator contains the motor windings. The outrunner configuration offers several advantages, including high torque output, robust construction, and efficient heat dissipation. Outrunner motors are commonly used in applications that require high torque and moderate speed, such as electric vehicles, robotics, and aircraft propulsion systems.
- Inrunner Configuration: In an inrunner configuration, the rotor is located on the inside of the stator. The rotor typically consists of a solid cylindrical core with embedded permanent magnets, while the stator contains the motor windings. Inrunner motors are known for their compact size, high speed capabilities, and precise speed control. They are commonly used in applications that require high-speed rotation and compact form factors, such as drones, small appliances, and industrial automation equipment.
- Internal Rotor Configuration: The internal rotor configuration, also known as an internal rotor motor (IRM), features a rotor located inside the stator. The rotor consists of a laminated core with embedded magnets, while the stator contains the motor windings. Internal rotor motors offer high power density, efficient heat dissipation, and excellent dynamic response. They are commonly used in applications that require high-performance and compact size, such as electric vehicles, industrial machinery, and robotics.
- External Rotor Configuration: The external rotor configuration, also known as an external rotor motor (ERM), features a rotor located on the outside of the stator. The rotor consists of a magnet assembly with multiple magnetic poles, while the stator contains the motor windings. External rotor motors offer high torque density, compact size, and high starting torque capabilities. They are commonly used in applications that require high torque and compact design, such as cooling fans, HVAC systems, and small electric appliances.
- Radial Flux Configuration: In a radial flux configuration, the magnetic flux flows radially from the center to the periphery of the motor. This configuration typically consists of a disc-shaped rotor with magnets on the periphery and a stator with motor windings arranged in a radial pattern. Radial flux motors offer high torque density, efficient heat dissipation, and good power output. They are commonly used in applications that require high torque and compact size, such as electric bicycles, electric scooters, and power tools.
- Axial Flux Configuration: In an axial flux configuration, the magnetic flux flows axially along the length of the motor. This configuration typically consists of a pancake-shaped rotor with magnets on both faces and a stator with motor windings arranged in an axial pattern. Axial flux motors offer high power density, efficient cooling, and compact design. They are commonly used in applications that require high power output and limited axial space, such as electric vehicles, wind turbines, and aerospace systems.
In summary, different configurations of brushless motors include outrunner, inrunner, internal rotor, external rotor, radial flux, and axial flux configurations. These configurations differ in terms of the arrangement of motor components, such as the rotor and stator, and offer unique characteristics suited for specific applications. Understanding the differences between these configurations is essential for selecting the most suitable brushless motor for a given application.
What are the key components of a brushless motor, and how do they function together?
A brushless motor consists of several key components that work together to generate motion. Here are the key components of a brushless motor and their functions:
1. Stator:
The stator is the stationary part of the brushless motor. It consists of a core, typically made of laminated iron, and multiple coils or windings. The windings are evenly spaced around the inner circumference of the motor housing. The stator’s function is to generate a rotating magnetic field when electric current passes through the windings.
2. Rotor:
The rotor is the rotating part of the brushless motor. It typically consists of permanent magnets, which are magnetized in a specific pattern. The rotor’s function is to interact with the stator’s magnetic field and convert the electromagnetic energy into mechanical rotation.
3. Hall Effect Sensors:
Hall effect sensors are used to detect the position of the rotor magnets. These sensors are typically mounted on the stator, facing the rotor. They provide feedback to the motor controller about the rotor’s position, allowing the controller to determine the timing and sequence of current flow in the stator windings.
4. Motor Controller:
The motor controller is an electronic device that controls the operation of the brushless motor. It receives signals from the Hall effect sensors and processes them to determine the appropriate timing and sequence of current flow in the stator windings. The motor controller sends electrical pulses to the stator windings to generate the rotating magnetic field and control the motor’s speed and torque.
5. Power Supply:
The power supply provides the electrical energy needed to drive the brushless motor. It can be a battery, DC power source, or an AC power source with an inverter. The power supply feeds the motor controller, which converts the input power into the appropriate signals to drive the stator windings.
6. Commutation Electronics:
Commutation electronics are responsible for switching the currents in the stator windings at the right time and in the right sequence. The commutation electronics, typically integrated into the motor controller, ensure that the appropriate stator windings are energized as the rotor rotates, creating a rotating magnetic field that interacts with the rotor magnets.
7. Bearings:
Bearings are used to support the rotor and allow it to rotate smoothly. They reduce friction and enable efficient transfer of mechanical power. Bearings in brushless motors are typically ball bearings or sleeve bearings, depending on the motor design and application requirements.
These key components of a brushless motor work together to generate motion. The motor controller receives feedback from the Hall effect sensors to determine the rotor position. Based on this information, the controller sends electrical pulses to the stator windings, creating a rotating magnetic field. The interaction between the rotating magnetic field and the permanent magnets on the rotor causes the rotor to rotate. The motor controller continuously adjusts the timing and amplitude of the currents flowing through the stator windings to maintain the rotation and control the motor’s speed and torque.
By integrating these components and utilizing electronic commutation, brushless motors offer advantages such as high efficiency, precise control, low maintenance, and improved performance compared to brushed motors. They find applications in various industries where efficient and reliable motion control is required.
editor by CX 2023-11-16
China Standard 12V 24V 36V 48V 310V Electric DC Brushless DC Geared Servo Motor/ BLDC Motor with Encoder / Planetary Gearbox / Brake with Good quality
Product Description
12V 24V 36V 48V 310V Electric DC Brushless DC Servo Motor/ BLDC Motor with Encoder / Planetary Gearbox / Brake
Product Description
Product Name: Brushless DC Motor
Number of Phase: 3 Phase
Number of Poles: 4 Poles /8 Poles /10 Poles
Rated Voltage: 12v /24v /36v /48v /310v
Rated Speed: 3000rpm /4000rpm /or customized
Rated Torque: Customized
Rated Current: Customized
Rated Power: 23w~2500W
Jkongmotor has a wide range of micro motor production lines in the industry, including Stepper Motor, DC Servo Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Planetary Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
42mm 24V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 24 | |||
Rated Speed | Rpm | 4000 | |||
Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 |
Peak Current | Amps | 1.8 | 3.3 | 4.8 | 6.3 |
Rated Power | W | 26 | 52.5 | 77.5 | 105 |
Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.75 |
Peak Current | Amps | 5.4 | 10.6 | 15.5 | 20 |
Back E.M.F | V/Krpm | 4.1 | 4.2 | 4.3 | 4.3 |
Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 |
Rotor Inertia | g.cm2 | 24 | 48 | 72 | 96 |
Body Length | mm | ||||
Weight | Kg | ||||
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
57mm 36V Brushless DC Motor Parameters:
Specification | Unit | Model | ||||
JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
Rated Power | W | 23 | 46 | 92 | 138 | 184 |
Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
Rotor Inertia | g.cm2 | 30 | 75 | 119 | 173 | 230 |
Body Length | mm | 37 | 47 | 67 | 87 | 107 |
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
60mm 48V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.3 | 0.6 | 0.9 | 1.2 |
Rated Current | Amps | 2.8 | 5.2 | 7.5 | 9.5 |
Rated Power | W | 94 | 188 | 283 | 377 |
Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.6 |
Peak Current | Amps | 8.4 | 15.6 | 22.5 | 28.5 |
Back E.M.F | V/Krpm | 12.1 | 12.6 | 12.4 | 13.3 |
Torque Constant | N.m/A | 0.116 | 0.12 | 0.118 | 0.127 |
Rotor Inertia | kg.cm2 | 0.24 | 0.48 | 0.72 | 0.96 |
Body Length | mm | 78 | 99 | 120 | 141 |
Weight | Kg | 0.85 | 1.25 | 1.65 | 2.05 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
80mm 48V BLDC Motor Parameters:
Specification | Unit | Model | |||
JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 4 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
Rated Current | Amps | 3 | 5.5 | 8 | 10.5 |
Rated Power | W | 110 | 220 | 330 | 440 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 |
Peak Current | Amps | 9 | 16.5 | 24 | 31.5 |
Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.1 | 13 |
Torque Constant | N.m/A | 0.13 | 0.127 | 0.126 | 0.124 |
Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
Body Length | mm | 78 | 98 | 118 | 138 |
Weight | Kg | 1.4 | 2 | 2.6 | 3.2 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
86mm 48V Dc Brushless Motor Parameters:
Specification | Unit | Model | ||||
JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
Rated Power | W | 110 | 220 | 330 | 440 | 660 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
Rotor Inertia | g.cm2 | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
110mm 310V Brushless Motor Parameters:
Specification | Unit | Model | |||
JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 310 | |||
Rated Speed | Rpm | 3400 | |||
Rated Torque | N.m | 2.38 | 3.3 | 5 | 6.6 |
Rated Current | Amps | 0.5 | 0.6 | 0.8 | 1 |
Rated Power | KW | 0.75 | 1.03 | 1.57 | 2.07 |
Back E.M.F | V/Krpm | 91.1 | 91.1 | 91.1 | 88.6 |
Torque Constant | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 |
Body Length | mm | 130 | 155 | 180 | 205 |
Sensor | Honeywell | ||||
Insulation Class | H |
Stepping Motor Customized
Planetary Gearbox Type:
Detailed Photos
Cnc Motor Kits Brushless dc Motor with Brake
Brushless Dc Motor with Planetary Gearbox Bldc Motor with Encoder
Brushless Dc Motor Brushed Dc Motor Hybrid Stepper Motor
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Package:
Certification:
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
|
---|
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Where can individuals find reliable information and resources for learning more about brushless motors?
Individuals seeking reliable information and resources to learn more about brushless motors have several options available. Here are some recommended sources:
1. Manufacturer Websites:
Visit the websites of reputable brushless motor manufacturers. Manufacturers often provide detailed information about their products, including specifications, application guidelines, technical documentation, and educational resources. These websites can be a valuable source of accurate and up-to-date information about brushless motors.
2. Industry Associations and Organizations:
Explore industry associations and organizations related to electric motors, automation, or specific applications of brushless motors. These associations often provide educational materials, technical publications, webinars, and conferences that cover various aspects of motor technology. Examples include the Institute of Electrical and Electronics Engineers (IEEE), the American Society of Mechanical Engineers (ASME), or industry-specific associations like the Robotics Industries Association (RIA) or the Electric Motor Education and Research Foundation (EMERF).
3. Technical Forums and Online Communities:
Participate in technical forums and online communities focused on motors and related technologies. Platforms like Stack Exchange, Reddit, or specialized engineering forums often have dedicated sections where individuals can ask questions, learn from experts, and access valuable resources. Engaging with these communities can provide insights into real-world experiences and practical knowledge about brushless motors.
4. Books and Publications:
Consult books, textbooks, and technical publications that cover electric motors and motor control theory. Look for titles that specifically address brushless motor technology or broader topics such as electromechanical systems, power electronics, or mechatronics. Libraries, online bookstores, and academic institutions are good sources for finding relevant publications.
5. Online Tutorials and Courses:
Explore online tutorials and courses offered by educational platforms, engineering schools, or specialized training providers. Platforms such as Coursera, Udemy, or Khan Academy may offer courses related to electric motors, motor control, or mechatronics. These resources often provide structured learning experiences with video lectures, practical exercises, and assessments.
6. Research Papers and Technical Journals:
Access research papers and technical journals focused on electrical engineering, motor technology, or related fields. Platforms like IEEE Xplore, ResearchGate, or academic databases provide access to a wide range of scholarly articles and technical papers. These sources can offer in-depth knowledge about the latest advancements, research findings, and technical details related to brushless motors.
7. Industry Trade Shows and Exhibitions:
Attend industry trade shows and exhibitions that feature motor manufacturers, suppliers, and technology providers. These events often showcase the latest products, innovations, and advancements in motor technology. They also provide opportunities to interact with industry experts, attend technical presentations, and gather valuable information about brushless motors.
8. Online Product Catalogs and Datasheets:
Review online product catalogs and datasheets provided by motor manufacturers. These documents typically contain detailed specifications, performance data, and application notes for specific motor models. They can help individuals understand the capabilities, limitations, and features of different brushless motors.
Remember to critically evaluate the information obtained from various sources and cross-reference multiple resources to ensure accuracy and reliability. Brushless motor technology is a dynamic field, so staying updated with the latest research and industry developments is essential for gaining comprehensive knowledge.
Are there different configurations of brushless motors, and how do they differ?
Yes, there are different configurations of brushless motors, each designed to meet specific application requirements and operating conditions. These configurations differ in terms of the arrangement of the motor components, such as the rotor, stator, and magnet configuration. Here’s a detailed explanation of the various configurations of brushless motors and how they differ:
- Outrunner Configuration: In an outrunner configuration, the rotor is located on the outside of the stator. The rotor consists of a ring-shaped permanent magnet assembly with multiple magnetic poles, while the stator contains the motor windings. The outrunner configuration offers several advantages, including high torque output, robust construction, and efficient heat dissipation. Outrunner motors are commonly used in applications that require high torque and moderate speed, such as electric vehicles, robotics, and aircraft propulsion systems.
- Inrunner Configuration: In an inrunner configuration, the rotor is located on the inside of the stator. The rotor typically consists of a solid cylindrical core with embedded permanent magnets, while the stator contains the motor windings. Inrunner motors are known for their compact size, high speed capabilities, and precise speed control. They are commonly used in applications that require high-speed rotation and compact form factors, such as drones, small appliances, and industrial automation equipment.
- Internal Rotor Configuration: The internal rotor configuration, also known as an internal rotor motor (IRM), features a rotor located inside the stator. The rotor consists of a laminated core with embedded magnets, while the stator contains the motor windings. Internal rotor motors offer high power density, efficient heat dissipation, and excellent dynamic response. They are commonly used in applications that require high-performance and compact size, such as electric vehicles, industrial machinery, and robotics.
- External Rotor Configuration: The external rotor configuration, also known as an external rotor motor (ERM), features a rotor located on the outside of the stator. The rotor consists of a magnet assembly with multiple magnetic poles, while the stator contains the motor windings. External rotor motors offer high torque density, compact size, and high starting torque capabilities. They are commonly used in applications that require high torque and compact design, such as cooling fans, HVAC systems, and small electric appliances.
- Radial Flux Configuration: In a radial flux configuration, the magnetic flux flows radially from the center to the periphery of the motor. This configuration typically consists of a disc-shaped rotor with magnets on the periphery and a stator with motor windings arranged in a radial pattern. Radial flux motors offer high torque density, efficient heat dissipation, and good power output. They are commonly used in applications that require high torque and compact size, such as electric bicycles, electric scooters, and power tools.
- Axial Flux Configuration: In an axial flux configuration, the magnetic flux flows axially along the length of the motor. This configuration typically consists of a pancake-shaped rotor with magnets on both faces and a stator with motor windings arranged in an axial pattern. Axial flux motors offer high power density, efficient cooling, and compact design. They are commonly used in applications that require high power output and limited axial space, such as electric vehicles, wind turbines, and aerospace systems.
In summary, different configurations of brushless motors include outrunner, inrunner, internal rotor, external rotor, radial flux, and axial flux configurations. These configurations differ in terms of the arrangement of motor components, such as the rotor and stator, and offer unique characteristics suited for specific applications. Understanding the differences between these configurations is essential for selecting the most suitable brushless motor for a given application.
Can you explain the working principle of brushless motors and how they generate motion?
Brushless motors operate based on the principles of electromagnetism and electronic commutation. Here’s an explanation of the working principle of brushless motors and how they generate motion:
1. Stator and Rotor:
A brushless motor consists of two main components: a stationary stator and a rotating rotor. The stator contains multiple coils or windings arranged in a specific pattern. These windings are typically made of copper wire and are evenly spaced around the inner circumference of the motor housing. The rotor, on the other hand, contains permanent magnets that are magnetized in a specific pattern.
2. Electronic Commutation:
The key difference between brushless motors and brushed motors is the method of commutation. In brushed motors, commutation is achieved mechanically through brushes and a commutator. However, in brushless motors, commutation is electronic. The commutation process is managed by an external controller or electronic speed controller (ESC).
3. Rotor Position Detection:
To determine the rotor’s position, brushless motors use sensors or Hall effect devices embedded in the stator. These sensors detect the position of the permanent magnets on the rotor as it rotates. The sensor information is sent to the controller, which uses it to determine the timing and sequence of current flow in the stator windings.
4. Current Distribution:
Based on the rotor position information, the controller determines which stator windings need to be energized to generate the desired motion. The controller then sends electric currents to the appropriate windings in a specific sequence. By energizing different windings at different times, the controller can create a rotating magnetic field in the stator.
5. Magnetic Field Interaction:
As the rotating magnetic field is generated in the stator, it interacts with the permanent magnets on the rotor. The interaction between the rotating magnetic field and the permanent magnets causes the rotor to rotate. The controller continuously adjusts the timing and amplitude of the currents flowing through the stator windings to maintain the rotation and control the motor’s speed and torque.
6. Continuous Rotation:
Brushless motors achieve continuous rotation by continuously updating the rotor position using the sensors and adjusting the current flow in the stator windings accordingly. The electronic commutation process ensures that the currents are switched at the right time and in the right sequence to maintain the rotation and provide precise control over the motor’s operation.
By using electronic commutation and precise control over the currents in the stator windings, brushless motors generate motion with high efficiency, reliability, and accuracy. They offer advantages such as higher speed capabilities, smoother operation, reduced maintenance requirements, and improved overall performance compared to brushed motors. These characteristics make brushless motors widely used in various applications, ranging from small consumer electronics to large industrial machinery.
editor by CX 2023-10-23
China high quality DC Gear Motor Motor Gear Motor 6mm 3V 5V 10 Rpm DC Planetary Gear Coreless Stepper Motor 5 Rpm with Encoder for Pop-up Lifting Camera car motor
Product Description
Product Description
Model: ZWBMD006006-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
Specifications:
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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Rated | At No Load | At Rated Load | Overall Length L |
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Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBMD006006-110 | 3.0 | 166 | 37 | 140 | 100 | 54.3 | 5.33 | 28.5 | 330 | 800 | 110.6 | 14.5 |
ZWBMD006006-148 | 3.0 | 124 | 37 | 105 | 100 | 72.8 | 7.14 | 28.5 | 330 | 800 | 148.1 | 14.5 |
ZWBMD006006-198 | 3.0 | 93 | 37 | 78 | 100 | 97.5 | 9.56 | 28.5 | 330 | 800 | 198.4 | 14.5 |
ZWBMD006006-266 | 3.0 | 69 | 37 | 58 | 100 | 130.5 | 12.80 | 28.5 | 330 | 800 | 265.7 | 14.5 |
ZWBMD006006-531 | 3.0 | 35 | 40 | 29 | 100 | 221.7 | 21.74 | 30.9 | 330 | 800 | 530.8 | 16.9 |
ZWBMD006006-711 | 3.0 | 26 | 40 | 21 | 100 | 296.9 | 29.12 | 30.9 | 330 | 800 | 711.0 | 16.9 |
ZWBMD006006-952 | 3.0 | 19 | 40 | 16 | 95 | 330 | 32.36 | 30.9 | 330 | 800 | 952.2 | 16.9 |
ZWBMD006006-1275 | 3.0 | 14 | 40 | 12 | 85 | 330 | 32.36 | 30.9 | 330 | 800 | 1275.2 | 16.9 |
ZWBMD006006-1708 | 3.0 | 11 | 40 | 10 | 75 | 330 | 32.36 | 30.9 | 330 | 800 | 1707.9 | 16.9 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Camera |
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Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 2 |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-05-11
China high quality 12V 45mm DC Planetary Geared Motor with Encoder motor driver
Product Description
12V 45mm DC planetary geared motor with encoder
Please kindly let us know
1) what is your requirement to volt?
2) what is your requirement to rpm?
3) what is your requirement toTorque?
4) what is your requirement to Quantity.
Then we will provide solutions accordingly.
Product Category
China manufacturer gear motor price With Professional Technical Support
We always provide customers with distinctive products:cost-effective, lower
noise, higher efficiency and stability, longer life and higher strength.
Basic information | |||||||||||||||
Product name | PG45775246
Benefits of a Planetary MotorIf you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them. planetary gearsPlanetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start. planetary gearboxesA planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction. planetary gear motorsWhen we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth. planetary gears vs spur gearsA planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears. planetary gearboxes as a compact alternative to pinion-and-gear reducersWhile traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
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